Study of the production of vanadium electrolytes from ammonium metavanadate

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This work presents a technology for producing vanadium electrolytes with average oxida-tion states of V²·³⁺ and V⁴·⁵⁺ for application in vanadium redox flow batteries (VRFB). Am-monium metavanadate (NH₄VO₃), a comparatively low-cost raw material, was used as a precursor and subjected to calcination to obtain a mixture of vanadium oxides (V₂O₄ and V₂O₅), which are readily soluble in sulfuric acid. The conditions of calcination, chemical reduction with oxalic acid, and electrochemical reduction on a titanium cathode with a proton-conducting membrane were investigated. Optimal calcination parameters (5 h at 500 °C) were established, ensuring high solubility of the products. The electrochemical reduction method made it possible to obtain electrolytes with the target oxidation state at current densities of 1000–2200 A/m² and VO₂ concentrations up to 104 g/L. Cyclic volt-ammetry confirmed the quasi-reversible nature of the processes for the V³⁺/V²⁺ and V⁴⁺/V⁵⁺ redox couples, indicating high electrochemical activity of the electrolyte. The proposed technology reduces the production cost of electrolytes by using an accessible raw material and minimizing the consumption of reductants, making it promising for industrial ap-plication in VRFB-based energy storage systems.

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  • E3S Web of Conferences
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Graphene oxide (GO) has attracted tremendous attention in membrane-based separation field as it can filter ions and molecules. Recently, GO-based materials have emerged as excellent modifiers for vanadium redox flow battery (VRFB) application. Its high mechanical and chemical stability, nearly frictionless surface, high flexibility, and low cost make GO-based materials as proper materials for the membranes in VRFB. In VRFB, a membrane acts as the key component to determine the performance. Therefore, employing low vanadium ion permeability with excellent stability membrane in vanadium electrolytes is important to ensure high battery performance. Herein, recent progress of GO-modified membranes for VRFB is briefly reviewed. This review begins with current membranes used for VRFB, followed by the challenges faced by the membranes. In addition, the transport mechanism of vanadium ion and the stability properties of GO-modified membranes are also discussed to enlighten the role of GO in the modified membranes.

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An acid pretreatment strategy is developed to enhance the proton transport of polysulfone-polyvinylpyrrolidone (PSF-PVP) membranes for application in vanadium redox flow batteries (VRFB). The acid pretreatment leads to the formation of ionic conducting clusters with a size of around d=15.41 nm in the membrane (p-PSF-PVP). As a result, the proton conductivity and proton/vanadium ion selectivity of the p-PSF-PVP membrane increases to 6.60×10-2 S cm-1 and 10.63×107 S min cm-3 , respectively, values significantly higher than 2.30×10-2 S cm-1 and 6.67×107 S min cm-3 of the pristine PSF-PVP membrane. Moreover, a VRFB assembled with the p-PSF-PVP membrane exhibits a high coulombic efficiency of 98.6 % and an outstanding energy efficiency of 88.5 %. The results indicate that treatment with either sulfuric acid or phosphoric acid leads to an improvement of membrane properties, and the acid pretreatment is a promising strategy to significantly enhance the performance of the PSF-PVP membrane for VRFB application.

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The vanadium redox flow battery (VRFB) is one of the most promising energy storage technologies for large scale commercialization. The vanadium electrolyte is the main component, determining the VRFB’s energy density and capacity. The quality of the vanadium electrolyte is key to VRFB’s operation, as presence of soluble impurities will affect VRFB’s performance and durability. Understanding the impact of these impurities may ultimately lead to a specification for the impurity levels a VRFB can tolerate without compromising its performance and durability. Fe is an impurity element typically found in the vanadium ores, which is also present in the commercially available vanadium electrolytes. It was reported that Fe in positive electrolyte in a narrow concentration range (< 0.0286 M or 0.12 wt. %) could slightly affected the VRFB performance [1]. At high concentration (1.0 - 1.4 M Fe), Fe was reported to stabilize the positive electrolyte at high temperature (50oC) [2]. However, systematic studies on the effect of Fe on vanadium redox reactions, over a wider range of concentrations, are needed in order to achieve a good understanding of how it affects the VRFB performance.This work reports on the effect of Fe on vanadium redox reactions, with concentrations ranging from 0.05 wt. % or 0.012 M to 2 wt. % or 0.48 M, investigated by cyclic voltammetry and VRFB single cell cycling. In the present study, CV response of vanadium electrolyte on glassy carbon, Pt disk and graphite electrode was compared. On glassy carbon and Pt disk electrodes, vanadium redox reaction has shown irreversible or partially reversible CV response, while on graphite rod electrode, reversible redox reaction response was observed. Thus, a graphite rod was selected as working electrode for the subsequent investigations. The cyclic voltammogram on graphite rod electrode is dependent on electrode pre-treatment. Redox peak current, and peak separation are different on freshly polished graphite electrode compared to an electrode that has been used for a certain period of time (e.g. half hour). The difference is dependent on Fe concentration. In 0.05 wt. % (or 0.012 M) Fe electrolyte, electrode passivation was observed (Fig. 1), where the freshly polished electrode shows higher redox peak current than the one that has been used for CV for a certain time. However, in electrolytes with higher Fe content (e.g. 0.5 wt. % or 0.12 M), the freshly polished electrode presents lower redox peak current, indicating that electrode activation can occur during CV testing (Fig 2).VRFB performance was further evaluated, and it was found that the effect of Fe on VRFB capacity, capacity change profile with cycling, and efficiency is dependent on Fe concentration. Low Fe concentration affected more on the efficiency, while higher Fe concentration shows significant effect on capacity change during cycling. AC impedance and vanadium crossover were used to diagnosis the VRFB performance and degradation, and it was found that Fe concentration affects VRFB degradation and water transfer. The tolerance level of Fe in vanadium electrolyte can be deduced from this study, which may provide guidance on the design of low purity vanadium electrolyte.

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Although the Nafion membrane has a high energy efficiency, long service life, and operational flexibility when applied for vanadium redox flow battery (VRFB) applications, its applications are limited due to its high vanadium permeability. In this study, anion exchange membranes (AEMs) based on poly(phenylene oxide) (PPO) with imidazolium and bis-imidazolium cations were prepared and used in VRFBs. PPO with long-pendant alkyl-side-chain bis-imidazolium cations (BImPPO) exhibits higher conductivity than the imidazolium-functionalized PPO with short chains (ImPPO). ImPPO and BImPPO have a lower vanadium permeability (3.2 × 10-9 and 2.9 × 10-9 cm2 s-1) than Nafion 212 (8.8 × 10-9 cm2 s-1) because the imidazolium cations are susceptible to the Donnan effect. Furthermore, under the current density of 140 mA cm-2, the VRFBs assembled with ImPPO- and BImPPO-based AEMs exhibited a Coulombic efficiency of 98.5% and 99.8%, respectively, both of which were higher than that of the Nafion212 membrane (95.8%). Bis-imidazolium cations with long-pendant alkyl side chains contribute to hydrophilic/hydrophobic phase separation in the membranes, thus improving the conductivity of membranes and the performance of VRFBs. The VRFB assembled with BImPPO exhibited a higher voltage efficiency (83.5%) at 140 mA cm-2 than that of ImPPO (77.2%). These results of the present study suggest that the BImPPO membranes are suitable for VRFB applications.

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