Abstract
In the spray forming process, the atomizing quality is not very good under the low pressure. This article attempts to improve the quality of atomization through heating the gas. A mathematical model is built and calculated according to the existing knowledge, and then the influence of airflow temperature in the spray forming is theoretical calculated and analyzed. The experimental results show that the average grain size is 54μm when the gas is not heated; the average grain size is 39 μm which decreases by 27.7% than airflow unheated when the gas is heated to 150 °C. The calculation results show that when the gas is not heated, the first time atomization grain size is 201 μm, the second time atomization grain size is 15 μm, the total atomization time is 92 μs. And the velocity of atomization droplets is 80 m/s; when the airflow temperature is 150°C, the above results are 131 μm, 10 μm, 76 μs and 127 m/s respectively, the atomization quality has a certain improvement compared to the unheated condition. At the same time, the grain shape becomes more round as the temperature of airflow increases, and the holes between the grains also become smaller.
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