Abstract
Surface quality of continuously cast metals can be improved by imposing a continuous high-frequency magnetic field from the outside of a mold. Newly proposed concepts of “soft contacting solidification” and “slow cooling solidification,” which is tightly related to the mechanism of improving surface quality, were confirmed in model experiments by using molten gallium and tin. The meniscus motion of the molten gallium accompanied by a mold oscillation and magnetic pressure was measured by a laser level sensor. The shape variation of a meniscus and the process of ripple formation in an oscillation cycle were directly visualized by an optical fiberscope camera. Moreover, molten tin was continuously cast and the relationship between the surface quality and the meniscus motion was studied. A mechanical model for predicting the space between the oscillation marks is proposed. The casting process using intermittent highfrequency magnetic field was developed. New functions of this field were investigated regarding the control of initial solidification. It was found that the surface quality of the continuously cast metal can be improved by the intermittent high-frequency magnetic field as well as the continuous high-frequency magnetic field.
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