Abstract

This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 Ă— 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

Highlights

  • Copper slag is by product of the manufacture of copper [1,2,3,4]

  • Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering

  • This suggests that copper slag has less surface porosity and would demand less water than that required by sand in the concrete mix

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Summary

Introduction

Copper slag is by product of the manufacture of copper [1,2,3,4]. Large amount of copper slag are generated as waste worldwide during the copper smelting process. Leaching of very small quantities of Ba (0.008 ppm), Cu (0.087 ppm), Mn (0.008 ppm) and Sr (0.002 ppm) was observed at 15 days. The leaching of heavy metals in copper slag samples was tested by National Council for Cement and Building Materials, New Delhi as per the method given in ASTM D-5233-1995d which involves sample treatment under aggressive conditions. The leachant studies revealed that the addition of slag does not pave way for leaching of harmful elements like Copper (Cu) and Iron (Fe) present in slag in concrete. It does not pose any environmental problem [11]

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