Abstract

Structure-property relations were studied in reaction-induced, phase-separated polymer blends. An amorphous-amorphous system consisted of polystyrene (PS) dissolved in the monomer 2-phenoxyethyl acrylate (POA). When the POA was polymerized to poly(2-phenoxyethyl acrylate) (PPOA), phase separation and phase inversion were induced, and a polymer blend was formed. The reaction kinetics were measured by monitoring the reduction in the intensity of the C╤C stretching vibration band in the Raman spectrum of POA. The phase separation kinetics were determined using light transmission experiments and were combined with the reaction kinetics so that a ternary phase diagram could be defined for the reactive system. Structure development was monitored using small-angle laser light scattering (SALLS) and optical microscopy, which showed that spinodal decomposition was the mechanism of liquid-liquid phase separation. Plots of the relative invariant with time showed an increase in the degree of phase separation. The Fourier transforms of the microscopy images had peaks in the radial intensity distributions, again implying that spinodal decomposition was the phase separation mechanism. Tensile testing showed that PPOA was soft and rubbery at 20°C. Both PS and PPOA had comparable toughness when tested to failure; however, the blend containing 17 wt% PS had a toughness more than 10 times that of either PS or PPOA in isolation. Both modulus and tensile strength increased with PS content, while the ultimate strain decreased. The Nielsen model best described the tensile modulus data, providing further evidence for co-continuous phase structure.

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