Structural modification of CNT-C xerogel through synthesis parameters

Abstract

This study focuses on the synthesis of porous carbonaceous structures by drying resorcinol-formaldehyde (RF) gels under ambient conditions and then carbonizing them in an inert atmosphere. This avoids the expensive drying processes like supercritical drying or freeze drying. However, drying under ambient conditions does cause structural shrinkage and a reduction in porosity and specific surface area. Therefore, the goal of this study was to compensate for these structural degradations by adjusting other synthesis and process parameters, such as solvent exchange, drying condition, content of water, catalyst, and CNT in the gel. In the present study, different organic solvents such as t-butanol, ethanol, and acetone were used to replace the water in the hydrogels at a certain R/F molar ratio (1:2). The experimental results showed that t-butanol, with its low surface tension, resulted in a structure with a high specific surface area and pore volume. Regarding the catalyst dosage, by changing the R/C molar ratio between 71 and 849, the best structural properties were obtained using R/C∼200. Increasing the water content from 15 to 30 mL led to a decrease in specific surface area and pore volume. Drying the gel at an oven temperature of 85 °C resulted in the highest specific surface area, pore volume, and mean pore diameter. Increasing the dosage of carbon nanotubes (CNTs) in the range of 20–150 mg led to an increase in total pore volume and mean pore diameter. The results of this work can be a step forward towards the industrialization of these materials in various applications.