Strong and tough β-TCP/PCL composite scaffolds with gradient structure for bone tissue engineering: Development and evaluation

Abstract

Bioactive ceramic bone scaffolds are limited by their brittleness. To address this limitation, we developed a new method for preparing β-tricalcium phosphate (β-TCP)/polycaprolactone (PCL) porous composite scaffolds with a gradient structure using digital light processing technology and an impregnation process. The composite scaffolds exhibited compressive strength comparable to that of pure β-TCP scaffolds but with substantially higher toughness and reliability, especially during in vitro degradation. Owing to the gradient structure, the composite scaffolds could gradually shift from high strength and stiffness to moderate strength and low stiffness, which is beneficial for bone healing and remodeling. In femoral condyle defects without mechanical stimulation, the β-TCP/PCL composite scaffolds exhibited slightly lower cellular compatibility and osteoinductive ability than those of the pure β-TCP scaffolds. However, in radial defects, composite scaffolds demonstrated a better mechanical response and bone growth capacity. The composite scaffolds maintained their structural integrity after 2–4 months, whereas the β-TCP scaffolds fractured within 2 months. This study provides a novel methodology for the development of effective scaffold fabrication strategies for load-bearing or large segmental defects with complex stress applications for use in bone healing and remodeling.