Abstract

This paper presents the results of experimental investigations and microstructure study carried out to evaluate the possibility of utilization of ferrochrome ash (FCA), a waste product from ferroalloys industries for partial replacement of cement in concrete preparation. FCA is used in four different substitution rates such as 10, 20, 30 and 40% along with 7% lime. Various strength and durability tests were conducted to understand the effects of FCA and lime on performance of concrete. Test results revealed that replacement of cement by FCA in various % with 7% lime enhanced the 28 days compressive strength 1.5–13.5%, flexural strength 4.5–9%, bond strength 15–29%, abrasion resistance 10–23% and reduced the sorptivity 25–43%. The concrete containing 40% FCA and 7% lime, replacing 47% of ordinary Portland cement (OPC) in total, exhibited strength of normal concrete or even more at all ages. XRD and petrography studies confirmed the results of mechanical and durability properties.

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