Abstract

Two of the main functions of statistical process control (SPC) are process monitoring and process variation reduction. Traditional SPC techniques, such as control charts, have been based on the assumption of independent data and mostly univariate process characteristics because of the difficulty of data collection and data analysis. However, with the development of advanced sensors and computere, a number of characteristics can be measured on every product, resulting in 100% measurements. These 100% measurements are usually serially correlated and also cross-correlated. This paper explores the effects and benefits of both autocorrelation and cross-correlation in controlling manufacturing processes using case examples from automotive manufacturing processes. The author shows that making use of the correlation structure in the measurements can greatly reduce variability in the process.

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