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Single-atom catalysts for CO2 electroreduction with significant activity and selectivity improvements.

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A single-atom catalyst (SAC) has an electronic structure that is very different from its bulk counterparts, and has shown an unexpectedly high specific activity with a significant reduction in noble metal usage for CO oxidation, fuel cell and hydrogen evolution applications, although physical origins of such performance enhancements are still poorly understood. Herein, by means of density functional theory (DFT) calculations, we for the first time investigate the great potential of single atom catalysts for CO2 electroreduction applications. In particular, we study a single transition metal atom anchored on defective graphene with single or double vacancies, denoted M@sv-Gr or M@dv-Gr, where M = Ag, Au, Co, Cu, Fe, Ir, Ni, Os, Pd, Pt, Rh or Ru, as a CO2 reduction catalyst. Many SACs are indeed shown to be highly selective for the CO2 reduction reaction over a competitive H2 evolution reaction due to favorable adsorption of carboxyl (*COOH) or formate (*OCHO) over hydrogen (*H) on the catalysts. On the basis of free energy profiles, we identified several promising candidate materials for different products; Ni@dv-Gr (limiting potential UL = -0.41 V) and Pt@dv-Gr (-0.27 V) for CH3OH production, and Os@dv-Gr (-0.52 V) and Ru@dv-Gr (-0.52 V) for CH4 production. In particular, the Pt@dv-Gr catalyst shows remarkable reduction in the limiting potential for CH3OH production compared to any existing catalysts, synthesized or predicted. To understand the origin of the activity enhancement of SACs, we find that the lack of an atomic ensemble for adsorbate binding and the unique electronic structure of the single atom catalysts as well as orbital interaction play an important role, contributing to binding energies of SACs that deviate considerably from the conventional scaling relation of bulk transition metals.

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  • 10.1149/ma2016-02/40/3013
Single-Atom Catalysts for CO2 Electroreduction with Significant Activity and Selectivity Improvements
  • Sep 1, 2016
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  • Seoin Back + 4 more

Single-atom catalyst (SAC) has an electronic structure that is very different from its bulk counterparts, and has shown unexpectedly high specific activity with a significant reduction of noble metal usages although physical origins of such performance enhancements are still poorly understood. Herein, by means of density functional theory calculations, we for the first time investigate the great potential of single atom catalyst for CO2 electroreduction applications. In particular, we study a single transition metal atom anchored on the defective graphene with single or double vacancies, denoted as M@sv-Gr or M@dv-Gr, where M are various transition metals, as a CO2 reduction catalyst. Many SACs are indeed shown to be highly selective for CO2 reduction reaction over a competitive H2 evolution reaction due to a favorable adsorption of carboxyl or formate over hydrogen on the catalysts. On the basis of free energies, we found that the Pt@dv-Gr catalyst shows a remarkable reduction in the limiting potential for CH3OH production compared to any existing catalysts, synthesized or predicted (Figure 1). We focus on the Pt@dv-Gr to investigate the origin of improvement on the SACs compared to the transition metal. As shown in Figure 1, with the Pt@dv-Gr catalyst, all the intermediates are destabilized compared to those on Pt (211), but most importantly, the destabilization of *CO (0.98 eV) is much more noticeable than that of *CHO (0.42 eV), leading to a 0.49 V reduction in the limiting potential. We also observe that with SACs, the conventional scaling relation between the *CO binding and *CHO binding established for the bulk transition metal significantly deviates from linearity (Figure 2). We discuss features of SACs which contribute to the breakdown of scaling relation between *CO and *CHO, namely, the lack of atomic ensemble for adsorbates binding and the metal-support interactions that lead to the electronic structures conducive to the catalysis. Atomic Ensemble: The optimized geometries of the bare catalysts are shown for Pt@dv-Gr and Pt (211) in Figure 3. One can see that, for Pt (211), two surface Pt atoms are involved in the *CO bonding while only one Pt atom is bonding with *CHO, leading to a large destabilization in the relative free energies when going from *CO to *CHO. On the other hand, for Pt@dv-Gr, only one Pt atom is utilized for both *CO and *CHO binding, resulting in a much more moderate destabilization in relative free energies compared to Pt (211). Thus, the lack of Pt ensemble in the Pt@dv-Gr is responsible for a significantly weaker binding of *CO on the Pt@dv-Gr compared to the Pt (211) surface. Electronic Structure: The strong metal-support interaction affects the electronic structure of a metal atom in the SACs greatly. In Figure 4A, the Pt 5d density of states (DOS) in Pt@dv-Gr shows a significant orbital overlap with the C 2p orbitals of the graphene. The electron density isosurfaces (Figure 4B) illustrate that electron clouds of four carbon atoms surrounding the Pt atom are significantly hybridized with the Pt atom. The differential charge density map (Figure 4C) between the defective graphene and Pt@dv-Gr also suggests that the Pt atom is positively charged by electron transfer from the Pt atom to the defective graphene support. In this paper, we investigated the single atom catalysts (SACs) as a promising CO2 electroreduction catalyst using DFT calculations. The main findings of this work are as follows. (i) By comparing the free energies of the initial protonation steps for the CRR and HER, we found that all SACs can selectively reduce CO2 rather than producing H2. In particular, the predicted limiting potential for Pt@dv-Gr (-0.27 V) for CH3OH production is considerably less negative than the conventional transition metal catalysts. (ii) To understand the origin of the improvements in SACs, we investigated two aspects of the Pt@dv-Gr that affect the relative stability of *CO vs. *CHO. A one-fold bonding of *CO on Pt@dv-Gr due to a lack of atomic ensemble, as compared to the two-fold *CO bonding on the Pt (211) is responsible for the significant weakening of *CO binding on the Pt@dv-Gr. (iii) We investigated the electronic structure of Pt atom in the SAC to find the origin of the deviation of SACs from the conventional scaling relation of transition metals, which arises from the d-band center theory. We suggest that the strong electronic interaction between the d-orbital of metal atom and the p-orbital of graphene is responsible for the different behavior from the transition metal surfaces, as evidenced by the electron transfer and the overlap in the DOS. Figure 1

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Iron-nitrogen-carbon single atom catalyst (SAC) is regarded as one of the promising electrocatalysts for NO3 - reduction reaction (NO3 RR) to NH3 due to its high activity and selectivity. However, synergistic effects of topological defects and FeN4 active moiety in Fe-N-C SAC have rarely been investigated. By performing density functional theory (DFT) calculations, 13 defective graphene FeN4 with 585, 484, and 5775 topological line defects are constructed, yielding 585-68-FeN4 with optimal NO3 RR catalytic activity, high selectivity, as well as robust anti-dissolution stability. The high NO3 RR activity on 585-68-FeN4 is well explained by the high valence state of Fe center as well as asymmetric charge distribution on FeN4 moiety influenced by 5- and 8-member rings. This DFT work provides theoretical guidance for engineering NO3 RR performance of iron-nitrogen-carbon catalysts by modulating periodic topological defects.

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Single atom catalysts (SACs) have attracted great attention as promising catalysts that integrate the benefits of both heterogeneous and homogeneous catalysts. SACs exhibit unique properties that are otherwise difficult to achieve, such as high atom utilization efficiency, unprecedentedly high catalytic activity and selectivity. However, it still remains a great challenge to prepare stable SACs without particle aggregation and sintering. Among the various fabrication methods for SACs, metal-organic framework (MOF)-derived synthesis routes have shown great potential by taking advantage of MOFs’ high structural/chemical tunability, large surface area and high porosity. In this review, the synthesis strategies for MOF-derived SACs are comprehensively summarized and classified into five classes, metal node modification, ligand modification, guest encapsulation, migration and trapping, and others. The current challenges and future opportunities of MOF-derived SACs are further discussed. This review will be useful for the rational design of MOF-derived SACs for various catalytic reactions.

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Electrochemical carbon dioxide (CO2) reduction is emerging as a promising technique to decrease atmospheric CO2 concentration and relieve energy pressure. Besides the single-carbon (C1) species, multi-carbon (C2+) products are more preferred because of their elevated energy density and/or larger economic value. Single atom catalysts (SACs) have been widely used in the field of catalysis due to their tunable active center and unique electronic structure. So far, extensive research progresses have been achieved in utilizing SACs to promote the CO2 reduction toward C1 products, but little attention is paid to the formation of high-value C2+ products. In this review, we present the recent advances of electrochemical reduction of CO2 to C2+ products with SACs. Firstly, the reaction mechanism of converting CO2 to C2+ products is briefly introduced. Then the general design principles of SACs toward C2+ products are systematically discussed. After that, we highlight the representative studies on the C2+ generation and the corresponding mechanism with SACs, including the copper and non-copper based SACs. Finally, we summarize the latest progresses and provide personal perspectives for the future design and target preparation of advanced SACs for the high-performance CO2 electrolysis to specific C2+ products.

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