Self-sensing cementitious composites incorporated with botryoid hybrid nano-carbon materials for smart infrastructures

Self-sensing cementitious composites are a combination of conventional materials used in the construction industry along with any type of electrically conductive filler material. Research has already been carried out with various types of conductive fillers incorporated into cement mortars to develop a self-sensing material. Carbon fibres have been used as conductive fillers in the past, which is uneconomical. In order to overcome this drawback, brass fibres have been introduced. This study concentrates on the behaviour of self-sensing mortar under two different curing conditions, including air and water curing. The main aim of this paper is to determine the self-sensing ability of various types of smart mortars. For this purpose, an experimental study was carried out, with the addition of various brass fibres of 0.10%, 0.15%, 0.20%, 0.25%, and 0.30% by volume, to determine the electrical properties of cementitious mortar. In addition, different combinations of brass and carbon fibres were considered, such as 95% brass fibre with 5% carbon fibre, 90% brass fibre with 10% carbon fibre, and 85% brass fibre with 15% carbon fibre by volume, to determine the piezoresistive behaviour. A fractional change in electrical resistance was determined for all the mortar cubes. A fractional change in electrical resistance (fcr) is defined as the change in its electrical resistance with respect to its initial resistance (ΔR/R). Additionally, the temperature effects on self-sensing mortar under compressive loading were observed for various temperatures from room temperature to 800 °C (at room temperature, 200 °C, 400 °C, 600 °C, and 800 °C). It was observed that the addition of brass fibre to the cement mortar as an electrically conductive filler improved the self-sensing ability of the mortar. After 28 days of water curing, when compared to conventional mortar, the percentage increase in change in electrical resistance (fcr) was observed to be 26.00%, 26.87%, 27.87%, 38.55%, and 35.00% for 0.10%, 0.15%, 0.20%, 0.25%, and 0.30% addition of brass fibres, respectively. When the smart mortar was exposed to elevated temperatures, the compressive strength of the mortar was reduced. Additionally, the fractional change in electrical resistance values was also reduced with the increase in temperature. In addition to this, the self-sensing ability of smart mortars showed improved performance in water curing rather than in air-cured mortars. Compressive strengths, stress, strain, and change in electrical resistance (fcr) values were determined in this study. Finally, microstructural analysis was also performed to determine the surface topography and chemical composition of the mortar with different fibre combinations.

Structural performance of reinforced concrete beams with 3D printed cement-based sensor embedded and self-sensing cementitious composites

Development of self-sensing cementitious composites incorporating CNF and hybrid CNF/CF

Highly deformable self-sensing cementitious composites enabled by monomer polymerization for full-scale shear wall seismic monitoring

Experimental study on the properties of a polymer-modified superfine cementitious composite material for waterproofing and plugging

Self-sensing performance of cementitious composites with functional fillers at macro, micro and nano scales

Mechanical properties, electrical resistivity and piezoresistivity of carbon fibre-based self-sensing cementitious composites

Self-sensing material is one of the most important components of smart construction. As a promising stress self-sensing material, carbon nanotube (CNT)/cement composite has been widely studied in the past decade. The stress self-sensing performance, which is reflected by the piezoresistivity of the CNT/cement composite, can be determined by several factors, such as CNT dispersion, water/binder ratio, or loading directions. Although these factors have been systematically investigated to demonstrate their effects on the self-sensing performance of CNT/cement composite, the variation of the percolation networks of CNT in the cement matrix, which is another important factor that determines the piezoresistivity of the CNT/cement composite, was barely discussed before. In this study, the variation of the CNT percolation network in cement matrix under compression loading was calculated based on the percolation theory; and the piezoresistivity of the CNT/cement composite below and above the percolation threshold was analyzed from the perspective of the effective percolation networks of CNT in the CNT/cement composite. Furthermore, the mechanism of the piezoresistivity variation was elucidated via calculating the percolation backbone density. This study not only gives a basic introduction to calculate the effective percolation networks of CNT in the cement matrix, but also shed light on how to obtain a CNT/cement composite with a stable stress self-sensing performance.

Cement based composites i.e. paste, mortar and concrete are the most utilized materials in the construction industry all over the world. Cement composites are quasi-brittle in nature and possess extremely low tensile strength as compared to their compressive strength. Due to their low tensile strength capacity, cracks develop in cementitious composites due to the drying shrinkage, plastic settlements and/or stress concentrations (due to external restrains and/or applied stresses) etc. These cracks developed at the nanoscale may grow rapidly due to the applied stresses and join together to form micro and macro cracks. The growth of cracks from nanoscale to micro and macro scale is very rapid and may lead to sudden failure of the cement composites. Therefore, it is necessary to develop such types of cement composites possessing higher resistance to crack growth, enhanced flexural strength and ductility. The development of new technologies and materials has revolutionized every field of science by opening new horizons in production and manufacturing. In construction materials, especially in cement and concrete composites, the use of nano/micro particles and fibers in the mix design of these composites has opened new ways from improved mechanical properties to enhanced functionalities. Generally, the production or manufacturing processes of the nano/micro sized particles and fibers are energy intensive and expensive. Therefore, it is very important to explore new methods and procedures to develop less energy intensive, low cost and eco-friendly inert nano/micro sized particles for utilization in the cement composites to obtain better performance in terms of strength and ductility. The main theme of the present research work was to develop a family of new type of cementitious composites possessing superior performance characteristics in terms of strength, ductility, fracture energy and crack growth pattern by incorporating micro sized inert carbonized particles in the mix design of cementitious composites. To achieve these objectives the micro sized inert carbonized particles were prepared from organic waste materials, namely: Bamboo, coconut shell and hemp hurds. For comparison purposes and performance optimization needs, another inorganic waste material named as carbon soot was also investigated in the present research. The experimental investigations for the present study was carried out in two phases; In the first phase of research work, a methodology was developed for the synthesis of the micro sized inert carbonized particles from the above mentioned organic raw materials. In the second phase of research, various mix proportions of the cementitious composites were prepared incorporating the synthesized micro sized inert carbonized particles. For micro sized inert carbonized particles obtained from bamboo and coconut shell three wt.% additions i.e. 0.05, 0.08, 0.20 were investigated and for particles synthesized from hemp hurds 0.08, 0.20, 1.00 and 3.00 wt.% additions were explored. The cement composites were characterized by third-point bending tests and their fracture parameters were evaluated. The mechanical characterization of specimens suggested that 0.08 wt.% addition of micro sized inert carbonized bamboo particles enhances the flexural strength and toughness of cement composites up to 66% and 103% respectively. The toughness indices I5, I10 and total toughness of the cement composites were also enhanced. The carbonized particles synthesized from coconut shell resulted in improved toughness and ductility without any increase in the modulus of rupture of the cement composite specimens. Maximum enhancements in I5 and I10 were observed for 0.08% addition of both carbonized and carbonized-annealed particles. For the carbonized hemp hurds cement composites the results indicate that the micro sized inert carbonized particles additions enhanced the flexural strength, compressive strength and the fracture energy of the cement composites. The microstructure of the cement composites was also studied with the help of field emission scanning electron microscope (FESEM) by observing small chunks of cement composite paste samples. The FESEM observations indicated that the micro sized inert carbonized particles utilized in the mix design of these mixes were well dispersed in the cement matrix. It was also observed that the fracture paths followed by the cracks were tortures and irregular due the presence of micro particles in the matrix. The cracks during their growth often contoured around the inert particle inclusions and resulted in enhanced energy absorption capacity of the cement composites. The study was further enhanced to the cement mortar composites and their performances were studied. The results indicated that the energy absorption behavior of the composites was enhanced for all the cement composites containing micro carbonized particles. Finally, it is concluded that the ductility and toughness properties of the cement composites can be enhanced by incorporating the micro sized inert carbonized particles in the cement matrix. The fracture energy, ductility and toughness properties enhancement of the cement composites greatly depends upon the source and synthesis procedure followed for the production of micro sized inert carbonized particles

Cementitious materials are commonly and extensively used worldwide by construction industry for various types of infrastructures. Despite of their exceptional strength in compression they still possess limited tensile strength and tensile strain capacity. Different types of fibers have been investigated since last fifty decades to reinforce the cementitious matrix against tensile failures and to impart ductility. The size of the reinforcing fillers has diminished from macro to micro and now even to the nano scale with the recent advancements in nanotechnology. Due to exceptional intrinsic properties and large aspect ratio, carbon nanotubes have been successfully investigated as a reinforcing filler to modify the mechanical strength, fracture toughness, electrical and electromagnetic wave absorbing properties of cementitious composites. However the problems associated with its effective dispersion and bonding with the host material limit its widespread applications on large scale. To overcome the aforementioned issues concerning the dispersion and bonding of nano reinforcing materials with the host matrix, graphene nano sheets were explored for the first time as a reinforcing agent for high performance cementitious matrices. Graphene sheets are free form entanglement problems and therefore need comparatively lesser energy for proper dispersion. Due to very high specific surface area and large aspect ratio in comparison with carbon nanotubes they are much capable to develop strong interfacial bond with the host medium. In the commercialization of these nano carbon particles filled cementitious composites, another major concern would be the related expenses. Therefore in parallel, research work was also done to explore the cost effective alternatives for the production of carbon nano particles to be used for modification or improvement in the properties of cement matrices. In recent wok by Prof. Ferro's research team it has been explored that carbon nano particles produced from coconut shells can be effectively used to improve the mechanical strength and fracture toughness of cementitious composites with limited dispersion issues (G. Ferro et al. 2014, 2015). To continue with the productive research pertaining the cost effective production of carbon nano particles for high performance cementitious composites, bio-waste in the form of bagasse fibers, hazelnut shell and peanut shell was investigated. These particular types of agricultural wastes were selected keeping in view their economic availability as well as the excellent conversion efficiency via pyrolysis. The present work encompasses complete characterization of the investigated materials, detailed study on their dispersion ability in water and the cement matrix, entire mechanical characterization of reinforced cementitious composites at varying proportions as well as their electromagnetic wave absorption properties in 2-10 GHz frequency range. It was determined that graphene nano-platelets can be uniformly dispersed in water as well as in the cementitious matrix without any addition of separate dispersant or surfactant or stabilizing agent. It was found that even at a very low content of addition remarkable improvements in the mechanical strength and fracture toughness were attained. The optimum content of addition for the grade 4 graphene nano-platelets was found as 0.08 wt% providing with a significant increase of 89% and 29% in compressive and flexure strength along with 115% improved fracture toughness. Similarly the carbonized particles produced for bio-waste were found quite effective in modifying the mechanical performance of cementitious composites. Maximum enhancement by 139% and 88% in flexural and compressive strength were achieved on 0.2 wt % addition of nano/micro carbonized particles produced from peanut shell with an increase of 69% in the fracture toughness as well. Microstructural investigations evidenced the proper homogeneous dispersion of GNPs and NMCPs throughout cementitious matrix along with their efficient filling action to refine the pore-structure of the cementitious composite. The phenomena of crack bridging, crack deflections, crack contouring and crack branching were observed via scanning electron microscopy revealing the mechanism behind the remarkable improvements of mechanical properties achieved in the present research. A novel cost effective material in the form of cement composites containing carbonized agricultural residue (comprising CPS and CHS) was proposed for shielding against electromagnetic waves. The investigated material was found much efficient for electromagnetic interference shielding applications, providing the advantage of better dispersion, simple manufacture at a much lower cost (cost saving ˃ 85%) compared to the corresponding carbon nanotubes based cement composite material

Graphene coated sand for smart cement composites

Strain sensing ability of metallic particulate reinforced cementitious composites: Experiments and microstructure-guided finite element modeling

Production of sustainable, low-permeable and self-sensing cementitious composites using biochar

Many challenges persist with traditional self-sensing cementitious composites, such as selecting conductive fillers, determining optimal aspect ratios, controlling dosage, achieving filler dispersion, designing practical electrodes, and overcoming fabrication difficulties. Therefore, this paper proposes a novel self-sensing technique for cementitious composites by incorporating a 2-dimensional (2-D) carbon-fibre textile network to address these challenges. Additionally, instead of using the entire composite volume as the sensor, an alternative approach is explored, which involves utilising the interlaminar interface by incorporating the 2-D carbon-fibre textile network. This approach provides an integrated self-sensing system, including electrical leads and conductive pathways, which can be tailored based on the design requirements. The paper introduces fundamental concepts and measurement circuit design, followed by a comprehensive study covering measurement techniques, electromechanical properties, and microstructural analysis. Furthermore, it discusses the impact of ambient conditions, such as temperature and relative humidity, on the measurements. Experimental results demonstrate a remarkable maximum fractional change in contact resistivity, reaching up to 70%. The reversibility during cyclic compression is excellent, with a maximum negative gauge factor of − 2500. These findings represent a significant step toward achieving a practical and simplified method for manufacturing self-sensing cementitious composites and open avenues for self-sensing, sustainable textile-reinforced concrete structures (TRC).

Previous studies have shown that coal-based solid waste can be utilized in combination with cement, silica fume, and other modified materials to create a cemented backfill material. However, traditional cemented backfill materials have poor mechanical properties, which may induce the emergence of mining pressure and trigger dynamic disaster under complex mining conditions. In this study, the nanocomposite fiber was used to modify the traditional cemented backfill materials and a new cemented backfill material was developed using coal-based solid waste, nanocomposite fiber and other materials. Specifically, coal gangue, fly ash, cement, and glass fibers were used as the basic materials, different mass fractions of nano-SiO2 were used to prepare cemented backfill materials, and the mechanical enhancement effect of the compressive strength, tensile strength, and shear strength of the modified materials was analyzed. The results show that when the nano-SiO2 dosage is 1%, the optimal compressive strength of the specimens at the curing age of 7 d can be obtained compared with cemented materials without nano-SiO2, and the compressive strength of the modified specimens raises by 84%; when the nano-SiO2 dosage is 1%, the optimal tensile strength and shear strengths of the modified specimens can be obtained at the curing age of 28 d, increasing by 82% and 142%. The results reveal that nanocomposite fibers can be used as additives to change the mechanical properties of cemented backfill materials made using coal-based solid waste. This study provides a reference for the disposal of coal-based solid waste and the enhancement of the mechanical properties of cemented backfill materials.