Abstract
The origin and formation behavior of scale in a coal liquefaction reactor, in which disposable catalysts such as red mud-sulfur were used, has been investigated by means of model experiments. The scale formed in the continuous coal liquefaction reactor which operated at a throughput of 0.1 t/d was analyzed with an electron probe microanalyzer (EPMA), scanning electron microscope (SEM), X-ray and scanning Auger electron microscope (SAM) techniques. It was observed in the model experiments that the scale formed on the surface of stainless steel (SUS-316) at temperatures higher than 250°C. The amount of scale formed was found to depend on the reaction temperature, the exposure time and the sulfur content of the catalyst. The scale formed in the continuous reactor collected on the walls of the tube, preheater and reactor. It was found that the scale was derived from two sources, the coal paste (catalyst, inorganic components in coal and unreacted coal) and the sulfidation of reactor materials.
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