Abstract

In the present study, the roll bonding behaviour of Al-3003/Al-4043 and Al-3003/Zn sheets were compared. The bi-layer sheets were produced by a roll bonding process at different reductions in thickness and rolling temperatures. The joint strengths of the sheets were evaluated by peel and bend testing before and after supplemental annealing treatment. The peeled surfaces were examined using a scanning electron microscope. The results indicated that the Al-3003/Al-4043 sheets were bonded with higher joint strength and lower threshold reductions in thickness with respect to the Al-3003/Zn sheets. In contrast to the Al-3003/Zn sheets, significant improvement was observed in the joint strength of the Al-3003/Al-4043 sheets after annealing treatment. Moreover, electron microscopy examinations showed that the fracture types of the Al-3003/Al-4043 and Al-3003/Zn sheets were predominantly ductile and brittle, respectively.

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