Abstract

The fault diagnosis in motor is substantial as it results in breakdown of production line and the faults may damage motor and results in economic losses. Bearing failure, rotor eccentricity, shaft misalignment and load related faults are the most frequent failures under mechanical fault category. This paper addresses three such faults that may increase the stator temperature namely air gap eccentricity, shaft misalignment and cooling system failure. The thermography technique has been used widely for fault detection in induction motor. In three phase induction motor the thermal images are analyzed for healthy condition and the above mentioned faults conditions. This paper presents thermal pixels counting algorithm to calculate the diagnosis indicators and adaptive neuro-fuzzy inference system classifier is used to classify the faults based on the diagnosis indicator data base. Laboratory based experimental investigation are carried out to verify the accuracy of the proposed method. This method provides accurate diagnosis indicator that will be used as a bench mark value for preparing the maintenance schedule under non-destructive mode.

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