Renewable UV-curable polyester methacrylate/cellulose nanocrystals composite resin for wood waterproof coating

Abstract

Low-viscosity UV-curable resins are widely used in industry as they allow for UV curing materials with reduced amounts of reactive diluents to adjust the viscosity. But their mechanical properties and waterproof performance after curing as UV coatings still need to be improved. Here, a series of low-viscosity bio-based UV-curable polyester methacrylates were synthesized through L-lactide (LA) and ε-caprolactone (CL) monomers. The results show that the introduction of star-shaped structure and random copolymerization of LA and CL can effectively reduce the viscosity of the resin to 313 mPa · s and at the same time increase the double bond conversion rate and maintain good mechanical properties. The composite resin was prepared by blending the star-shaped low-viscosity polyester methacrylate resin with cellulose nanocrystals (CNCs), and the microstructure was characterized by XRD and TEM. The curing kinetics, mechanical properties, thermal properties and waterproof properties of the composite resin were further tested. When the mass fraction of CNCs is 2.5 wt%, the water absorption rate of the pine samples coated with UV-cured composite resin is reduced to 17%, which is 65% lower than that of the uncoated samples and 20% lower than that of the samples coated with resin without CNC. This article provides a feasible and effective method for improving the mechanical properties and waterproof performance of low-viscosity UV-curing resins.