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Removal of lead using alginate–eggshell composite beads as a low-cost adsorbent and application for battery manufacturing effluent

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Abstract Wastewater from the lead–acid battery industry poses serious environmental risks due to its low pH and heavy metals. Lead causes neurotoxic effects, organ damage, and thus requires treatment. Among removal methods, adsorption is a promising alternative due to its high effectiveness and low cost. In this study, eggshell waste was valorized as an adsorbent within alginate beads for lead uptake. Acid soaking and calcination were applied as preliminary treatments for the eggshell. The alginate–eggshell beads were characterized using SEM and FTIR analysis. In the first set of experiments, the effects of eggshell particle size, alginate-to-eggshell ratio, initial pH, and metal concentration on lead removal and desorption were evaluated. In the second phase, battery wastewater was treated in a column. The composite beads exhibited a highly rough surface that enhances the accessible surface area for binding, along with an appropriate size range for continuous operation. Alginate–eggshell beads (with < 100 μm particles at a 1:1 ratio) achieved 98% removal efficiency at pH 6, representing the optimum conditions. Pb 2+ adsorption followed the pseudo-first-order kinetic model and the Langmuir isotherm, with a maximum adsorption capacity of 218.3 mg/g. The beads allowed cost-effective reuse through simple acid regeneration. Although other pollutants (e.g., competing metals) in battery wastewater reduced the Pb 2+ adsorption capacity, continuous treatment at a flow rate of 3 mL/min resulted in 87.5% Pb 2+ removal, with the effluent concentration well below regulatory limits. Thus, alginate–eggshell beads are a cost-effective and efficient material for wastewater treatment, particularly in systems with low Pb 2+ concentrations. Graphical Abstract

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Tartrazine yellow is a dye commonly used in the food, textile, cosmetic and pharmaceutical industries. The effluents generated containing this contaminant must be treated since it presents potential carcinogenicity to the cells. The adsorption stands out among the other techniques used to remove dye from wastewater due to its ease of operation and implementation, and high removal rate. However, the production of effective and low-cost adsorbents is a constant challenge. Gelatin is a promising compound for the production of adsorbent composites, enabling the improvement of its low mechanical properties and accelerated degradation, by the addition of carbonaceous, such as carbon nanotubes (CNT’s). Taking into account economic and environmental aspects, gelatin can be recovered from chromium-tanned leather wastes (RCTLW). Thus, this work aimed to study the adsorption of the tartrazine yellow dye by adsorbent composites based on: (1) commercial gelatin/CNT’s beads and (2) RCTLW gelatin/CNT’s beads. Commercial and RCTLW gelatin composite beads showed an adsorption capacity of 202.39 and 131.32 mg.g–1, respectively, estimated by the Langmuir model. In adsorption kinetics, the density continued to increase after 300 min for both the composite materials, with better prediction of the pseudo-first order model. In the reuse study, the commercial and RCTLW gelatin composite beads proved to be usable for up to 10 cycles, with regenerations of 45 to 68% and 45 to 61%, respectively. In general, the composite beads of gelatin showed promise for the adsorption of dyes, mainly RCTLW gelatin, since it makes possible the use and minimization of wastes.

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Background: Removal of lead (II) ions from supply water using an inexpensive adsorbent is essential. It is recommended that low-cost adsorbents are developed to effectively remove lead (II) ions from aqueous solutions. The aim of the study is to develop and validate models for predicting the performance of carboxylated jute stick derived activated carbon (JSAC-COOH) in removing lead (II) ions from aqueous solution, which can assist the water supply authorities in supplying lead (II) free drinking water to the communities at a low-cost. Methods: Controlled laboratory experiments were conducted following the statistical “Design of Experiments” through varying the factors affecting the performance of JSAC-COOH in removing lead (II) ions. The performance of JSACCOOH was investigated for different concentrations of lead (II) ions (range: 50 - 500 mg/L) at variable experimental conditions (temperature: 15°C and 27°C; pH: 4.0 and 7.0) and time (1, 10, 30 and 60 min). Several models (Linear and non-linear) were investigated and validated for predicting the concentrations of lead (II) ions in aqueous solution. Results: The prepared JSAC-COOH had a surface area of 615.3 m2 /g. In 60 min, up to 99.8% removal of lead (II) ions was achieved. Few models showed very good to excellent predictive capabilities with coefficients of determination in the range of 0.85–0.95. The model validation experiments showed the correlation coefficients in the range of 0.84 – 0.98. Conclusion: The models have the capabilities to reasonably predict the final concentrations of lead (II) ions, which can be used in controlling the effluent lead (II) ion concentrations. The proposed adsorbent is likely to be low-cost as it was developed using the commonly available agricultural byproduct.

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