Reconstituting the microstructural properties and ionic conductivity of copper - doped yttria-stabilized zirconia via mechanochemical synthesis for intermediate-temperature solid oxide fuel cell applications

Abstract

The development of highly conductive and thermally stable solid electrolytes is crucial for the next generation of intermediate temperature solid oxide fuel cells (IT-SOFCs). This study investigates the influence of copper (Cu) doping on the microstructure and ionic conductivity of 8 mol. % yttria-stabilized zirconia (8YSZ) when sintered at lower temperatures. The mechanochemical synthesized 1, 3, and 5 wt. % Cu-doped 8YSZ compacts were extensively characterized their properties through a suite of analytical techniques like X-ray diffraction, Raman, X-ray photoelectron, UV–Vis diffused reflectance, particle size analyzer, BET surface area, Emission Scanning Electron Microscopy-Energy Dispersive X-Ray, and AC impedance. The results revealed enhanced ionic conductivity and sinterability, at reduced temperature of 1373 K, with the 5 wt. % Cu-doped 8YSZ demonstrating the highest ionic conductivity of 4.18 × 10−3 S cm−1 at 1023 K, alongside reduced activation energy of 1.14 eV. The lower sintering temperatures and consequential benefits in performance metrics suggest Cu-doping as an effective strategy for optimizing 8YSZ-based electrolytes lowering SOFC manufacturing costs without compromising performance for IT-SOFCs.