Abstract

A prototype real-time multispectral imaging system for fecal and ingesta contaminant detection on broiler carcasses has been developed. The prototype system includes a common aperture camera with three optical trim filters (517, 565 and 802-nm wavelength), which were selected by visible/NIR spectroscopy and validated by a hyperspectral imaging system with decision tree algorithm. The on-line testing results showed that the multispectral imaging technique can be used effectively for detecting feces (from duodenum, ceca, and colon) and ingesta on the surface of poultry carcasses with a processing speed of 140 birds per minute. This paper demonstrated both multispectral imaging hardware and real-time image processing software. For the software development, the Unified Modeling Language (UML) design approach was used for on-line application. The UML models included class, object, activity, sequence, and collaboration diagram. User interface model included seventeen inputs and six outputs. A window based real-time image processing software composed of eleven components, which represented class, architecture, and activity. Both hardware and software for a real-time fecal detection were tested at the pilot-scale poultry processing plant. The run-time of the software including online calibration was fast enough to inspect carcasses on-line with an industry requirement. Based on the preliminary test at the pilot-scale processing line, the system was able to acquire poultry images in real-time. According to the test results, the imaging system is reliable for the harsh environments and UML based image processing software is flexible and easy to be updated when additional parameters are needed for in-plant trials.

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