Abstract

This paper presents the development and application of a super performance dew point cooling technology for data centres. The novel super performance dew point cooler showed considerably improved energy saving and carbon reduction for data centre cooling. The innovations of this technology are built upon a series of technological breakthroughs including, a novel hybrid flat/corrugated heat and mass exchanging sheets, an innovative highly water absorptive and diffusive wet-material for the sheets which enable an intermittent water supply with well-tuned water pressure and flow rate, and the optimised fan configurations. Following a list of fundamental research including theoretical, numerical and lab experimental testing of a small scale prototype system, a specialist 100 kW rated data centre dew point cooling system was dedicated designed, constructed, installed and real life tested in an operational live data centre environment, i.e., Maritime Data Centre at Hull (UK) to investigate its dynamic performance, suitability and stability for application in operational data centre environment conditions.During the testing period, the system showed its reliability and capability to remove a tremendous amount of heat dissipated from the IT equipment and maintain an adequate space temperature in the operational live data centre. The dynamic data collection and analysis during the continuous testing and monitoring period showed the average COP of 29.7 with the maximum COP of 48.3. Compared to the existing traditional vapor compression air conditioning system in the data centre, the energy saving using the super performance dew point cooling system is around 90 %. The work presented in this paper include detailed innovation aspects of the technology and the system operation, as well as the established bridging knowledges, methodology and technical procedure for bringing this new technology into real life operation which involve in data centre survey, optimum design and modularization of the specialist cooling system for data centre application, proven system installation, operating method and cooling air management for data centre as well as the assurance of the continuous sufficient cooling supply to the data centre.

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