Reaction‐Induced Phase‐Separation in Polyoxyethylene/Polystyrene Blends. II. Structure Development#

Abstract

The morphology development in model polymer blends was investigated in relation to the processing pathway. Reaction‐induced phase separation was used to make polyoxyethylene (POE) and polystyrene (PS) blends from a solution of POE/styrene. As the styrene underwent polymerization by photo‐initiation with ultraviolet light, phase separation, and phase inversion were induced, whereby the POE became the matrix phase. Optical microscopy showed that liquid–liquid (L–L) phase separation occurred soon after the styrene polymerization was initiated. Nucleation and growth was identified as the mechanism of L–L phase separation. Polystyrene/styrene‐rich domains formed in a POE/styrene‐rich matrix. The domain size developed until arrested by the POE liquid–solid phase separating and crystallizing, since the experiments were conducted below the melt temperature of POE. The POE crystal growth process also followed a nucleation and growth mechanism. The time to the onset of crystallization was observed to decrease as the POE content increased, until the POE formed a saturated solution in styrene. As the crystallization onset time decreased, the PS‐rich domain size also decreased. The phase diagram previously established can now be used to describe (and predict) the number density and size of the PS‐rich domains in the POE matrix of the blends. #Presented at the Synchrotron Radiation in Polymer Science II Conference, Sheffield, UK, 4–6 September 2002.