Properties and morphology of recycled poly(ethylene terephthalate)/bisphenol a polycarbonate/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) blends by low‐temperature solid‐state extrusion

Abstract

AbstractAmong the various methods available for recycling plastics waste, blending technology is a straightforward and relatively simple method for recycling. In this paper, a new blending technology, low‐temperature solid‐state extrusion, was discussed. Several recycled poly(terephthalate ethylene)/bisphenol a polycarbonate/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) blends (R‐PET/PC/SEBS blends) have been prepared by this technology. The results show that thermal and hydrolytic degradation of R‐PET is improved when extruding temperature was between the glass transition temperature (Tg) and cold crystallization temperature (Tcc). Elongation at break and notched impact strength were increased evidently, from 15.9% to 103.6, and from 8.6 kJ/m2 to 20.4 kJ/m2, respectively. The appropriate rotating speed of screws was between 100 and 150 rpm. At the same time, the appropriate rotating speed of the screws brings a suitable shear viscosity ratio of R‐PET and PC, which is of advantage to blending of R‐PET and PC together with SEBS. Dispersion of minor phase, PC and SEBS, became finer and smaller, to about 1 µm. Chain extender, Methylenediphenyl diisocyanate (MDI) can react with the end‐carboxyl group and end‐hydroxyl group of R‐PET. FT‐IR spectra testified that the reactions have been happened in the extruding process. A chain extending reaction not only increased the molecular weight of PET and PC, but also can synthesize PET‐g‐PC copolymer to act as a reactive compatilizer. An SEM micrograph shows that a micro‐fiber structure of PET was formed in the blend sample. Copyright © 2007 John Wiley & Sons, Ltd.