Abstract
Commercial boundaries have been erased by markets globalization. Companies around the world compete with each other and thus are enforced to improve their products and processes. These improvements depend on a number of factors such as proper management, working environment, and available technology, etc. Inappropriate design of the working environment is one of the main reasons for lower productivity. Inadequate and incomplete working environments caused by ignoring standard methods in planning level, persistent physical disorders and increase mistakes impact the productivity in the working environment. Maximum productivity, with less physical load and energy consumption, is achieved when the compliance occurs between worker and task. This paper aims to optimize ineffective time and eliminate undesired operations at Molding Compound Manufacturing plants using the time and motion study techniques. The results represent a significant improvement in the production process in productivity and cycle time to optimize the system. There is a substantial increase in the production of the product by simplifying the working method and changing the work sequence. Productivity is improved by eliminating unnecessary movements, simplifying individual tasks and changing operations sequence. Results show that time for each milling operation reduced from 36.3 minutes to 22.5 min, the number of machines reduced from 4 to 3.48 and productivity improved from 5 bags per hour per worker to 7.14 bags per hour per worker.
Highlights
Industrial automation has affected the number of workers in the industries
This paper aims to optimize ineffective time and eliminate undesired operations at Molding Compound Manufacturing plants using the time and motion study techniques
Another study [4] worked on the association of time and motion study with productivity and profitability
Summary
Industrial automation has affected the number of workers in the industries. there are fewer requirements for humans in industries. Another study [4] worked on the association of time and motion study with productivity and profitability He further identified different factors, influencing the efficiency improvement. Different factors related to work-study and methods engineering have been identified and discussed its effects on productivity. This paper identifies the relationship between the type of industry and its productivity in terms of work-study and methods engineering. It considers molding compound plant as a case study to identify the unnecessary activities being carried out in the production process and improves productivity by eliminating these tasks such as,. The last section concludes our work and presents recommendations for improvement
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