Abstract

Brewers’ spent grains (BSG) are a by-product of the brewing industry that is mainly used as feedstock; otherwise, it has to be disposed according to regulations. Due to the high content of glucose and xylose, after pretreatment and hydrolysis, it can be used as a main carbohydrate source for cultivation of microorganisms for production of biofuels or biochemicals like 2,3-butanediol or lactate. 2,3-Butanediol has applications in the pharmaceutical or chemical industry as a precursor for varnishes and paints or in the food industry as an aroma compound. So far, Klebsiella pneumoniae, Serratia marcescens, Clostridium sp., and Enterobacter aerogenes are being used and investigated in different bioprocesses aimed at the production of 2,3-butanediol. The main drawback is bacterial pathogenicity which complicates all production steps in laboratory, pilot, and industrial scales. In our study, a gram-positive GRAS bacterium Paenibacillus polymyxa DSM 742 was used for the production of 2,3-butanediol. Since this strain is very poorly described in literature, bacterium cultivation was performed in media with different glucose and/or xylose concentration ranges. The highest 2,3-butanediol concentration of 18.61 g l–1 was achieved in medium with 70 g l–1 of glucose during 40 h of fermentation. In contrast, during bacterium cultivation in xylose containing medium there was no significant 2,3-butanediol production. In the next stage, BSG hydrolysates were used for bacterial cultivation. P. polymyxa DSM 742 cultivated in the liquid phase of pretreated BSG produced very low 2,3-butanediol and ethanol concentrations. Therefore, this BSG hydrolysate has to be detoxified in order to remove bacterial growth inhibitors. After detoxification, bacterium cultivation resulted in 30 g l–1 of lactate, while production of 2,3-butanediol was negligible. The solid phase of pretreated BSG was also used for bacterium cultivation after its hydrolysis by commercial enzymes. In these cultivations, P. polymyxa DSM 742 produced 9.8 g l–1 of 2,3-butanediol and 3.93 g l–1 of ethanol. On the basis of the obtained results, it can be concluded that different experimental setups give the possibility of directing the metabolism of P. polymyxa DSM 742 toward the production of either 2,3-butanediol and ethanol or lactate.

Highlights

  • Two main by-products of beer production are spent yeasts (≈125,000 t/y in Europe) and brewers’ spent grains (BSG) (≈38.6 million tons worldwide) that can be used as livestock feed, or in different biotechnological processes (Karlovicet al., 2020)

  • The raw material used for pretreatment was BSG obtained after beer production in the microbrewery of the Laboratory for Biochemical Engineering, Industrial Microbiology and Malting and Brewing Technology, Faculty of Food Technology and Biotechnology, University of Zagreb (Zagreb, Croatia)

  • BSG is generated in large quantities during the whole year

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Summary

Introduction

A focus of the modern industry is to decrease large amounts of by-products and transform them into more environmentally friendly products (Tang et al, 2009). A good example of such industry is beer production in which by-products are available through the whole year. Two main by-products of beer production are spent yeasts (≈125,000 t/y in Europe) and brewers’ spent grains (BSG) (≈38.6 million tons worldwide) that can be used as livestock feed, or in different biotechnological processes (Karlovicet al., 2020). BSG is separated from wort, and it accounts for 85% of total waste in the beer industry which makes it a very attractive raw material for the biotechnological industry in the production of active coal and biomethane as well as extraction of high-value products. Phenolic compounds from the BSG show immunomodulatory activity in inflammatory processes (McCarthy et al, 2013)

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