Abstract

Hard finishing technology is used to manufacture high performance gears. One hard finishing process with undefined cutting edges is gear honing. Gear honing is primarily used to hard finish small and medium sized automotive gears. Trials have shown that gears with a module larger than module mn=4mm can also be honed efficiently, but often problems occur due to an unstable process design. Process parameters and tool specifications have to be adjusted to receive the demanded gear quality. In this paper a model to improve the process design is described.

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