Abstract

Abstract Emulsion nanoparticles of polyaniline (PANI) were synthesized in the aqueous media by using hydroxylpropylcellulose (HPC) as a stabilizer and ammonium persulfate as an oxidant in the presence of TiO2 with nanometer size. New poly(vinyl acetate) (PVAc) coating over carbon steel was prepared by addition of emulsion nanoparticles in different concentrations (1%, 2% and 1.5%) in PVAc as the major matrix. The Tafel plot records were used for the definition of potential and corrosion current (Icorr). Nanoparticles were characterized and compared by X-ray diffraction (XRD), thermal gravimetric analysis (TGA), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). By adding TiO2, the thermal stability of the nanocomposite increased. A small size of colloidal particles prevented the precipitation of conducting polymer particles and led to better dispersion of nanocomposites in the matrix of the PVAc binder; therefore, the paint was homogeneous and anticorrosion properties of the coating increased. According to the results, 1.5% of PANI-TiO2 nanocomposite in PVAc has a much lower Icorr in NaCl aqueous solution and 2% of PANI-TiO2 nanocomposite in PVAc has the best corrosion protection in HCl.

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