Predictive Maintenance in IoT-Monitored Systems for Fault Prevention

Abstract

This paper focuses on predictive maintenance for simple machinery systems monitored by the Internet of Things (IoT). As these systems can be challenging to model due to their complexity, diverse typologies, and limited operational lifespans, traditional predictive maintenance approaches face obstacles due to the lack of extensive historical data. To address this issue, we propose a novel clustering-based process that identifies potential machinery faults. The proposed approach lies in empowering decision-makers to define predictive maintenance policies based on the reliability of the proposed fault classification. Through a case study involving real sensor data from the doors of a transportation vehicle, specifically a bus, we demonstrate the practical applicability and effectiveness of our method in preemptively preventing faults and enhancing maintenance practices. By leveraging IoT sensor data and employing clustering techniques, our approach offers a promising avenue for cost-effective predictive maintenance strategies in simple machinery systems. As part of the quality assurance, a comparison between the predictive maintenance model for a simple machinery system, pattern recognition neural network, and support vector machine approaches has been conducted. For the last two methods, the performance is lower than the first one proposed.