Abstract

The reasonable control of the grate cooler is the key factor to ensure the heat exchange and cement clinker quality during the clinker cooling process. In this paper, the cement grate cooler pressure of the grate cooler is taken as the research object and a cement grate cooler pressure prediction model is proposed based on the analysis of the current status of the automatic control of the grate cooler. This model uses a multi-model fusion neural network algorithm that combines a BP neural network, a support vector machine and classification and regression trees with a neural network structure. Furthermore, the multi-model fusion quality characteristics are proposed, and the root mean square error and Pearson linear correlation coefficient of the multi-model fusion quality characteristics are used as the evaluation indicators for the prediction results of the multi-model fusion neural network. After the analysis of the cooling process of the cement clinker, we select seven input variables, and then complete the data preprocessing and model parameter selection. Finally, we predict the cement grate cooler pressure using a multi-model fusion neural network, a BP neural network, a support vector machine and classification and regression trees with three training sets to test sets ratios. Through the comparison of the root mean square error and the Pearson linear correlation coefficient evaluation indicators and their change trends, as well as the display and analysis of the final modelling results, it is found that the multi-model fusion neural network algorithm can greatly improve the accuracy of the prediction of the grate pressure, and at the same time it has good practicality for the accurate prediction of the cement grate cooler pressure in the industry.

Highlights

  • The cement cooling process is an essential process in cement production

  • To improve the prediction of the cement grate cooler pressure, this paper proposed a method for predicting the cement grate cooler pressure based on information fusion

  • After recording and analysing the two experimental results, it is found that the fusion model can better predict the cement grate cooler pressure than a prediction model generated by a single algorithm

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Summary

INTRODUCTION

The cement cooling process is an essential process in cement production. The stability of this process will directly determine the quality of the produced cement and the heat exchange efficiency. When the amount of injected coal increases, in the oxidation stage, the temperature of the rotary kiln burning zone increases, and the temperature of the clinker out of the rotary kiln increases At this time, the idle speed of the cement grate cooler increases, the heat dissipation accelerates, and the pressure of the cement grate cooler decreases. When the idle speed of the grate cooler is too fast, the clinker comes out of the cement grate cooler without being completely cooled At this time, the secondary air temperature and the temperature before the rotary kiln are reduced, and the pulverized coal cannot be burned as soon as possible; the rotary kiln burning zone temperature decreases and the rotary kiln electric current drops.

ELIMINATION OF LARGE DEVIATION DATA BASED ON LEYTE CRITERION
DATA NORMALIZATION
QUALITY EVALUATION METHOD OF THE FUSION MODEL BASED ON THE MFQ
DESIGN MFQCs
CONCLUSION
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