Abstract

Mechanical properties and failure behavior of 3D printed poly (lactic) acid (PLA) reinforced with varying loadings of nano-alumina (Al2O3) (0, 2.5, 5.0, and 10.0 wt.%) were investigated through simulation using a finite element analysis (FEA)-based software. Tensile test specimens were 3D printed via fused deposition modeling (FDM) technique and underwent actual testing. The mechanical properties determined were then used as parameters for the FEA simulation to achieve prediction accuracy. Specifically, this study utilized MSC Patran and Nastran software to simulate the tensile test on the modeled test specimen with tetrahedron mesh. The finite element model was verified by comparing the simulated values with the results of actual experimental testing. Upon calculation, the average percentage differences for the tensile strength, elastic modulus, and displacement were 5.86%, 12.07%, and 10.57%, respectively. Although percentage differences were obtained, using FEA as an initial analysis for the prediction of mechanical properties and failure behavior could serve as a solution for better design and materials optimization.

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