Abstract

In this paper, we propose a novel framework for the diagnosis of incipient bearing faults and trend prediction of weak faults which result in gradual aggravation with the bearing vibration intensity as the characteristic parameter. For the weak fault diagnosis, the proposed framework adopts the improved minimum entropy deconvolution (MED) theory to identify the weak fault characteristics of mechanical equipment. From a large number of actual data analysis, once a bearing shows a weak fault, the bearing vibration intensity not only has random non-stationary, but also long-range dependent (LRD) characteristics. Therefore, the stochastic model with LRD−fractional Brown motion (FBM) is proposed to evaluate and predict the condition of slowly varying bearing faults which is a gradual process from weak fault occurrence to severity. For the FBM stochastic model, we mainly implement the derivation and the parameter identification of the FBM model. This is the first study to slowly fault prediction with stochastic model FBM. Experimental results show that the proposed methods can obtain the best performance in incipient fault diagnosis and bearing condition trend prediction.

Highlights

  • IntroductionThis paper applies the fractional Brown motion (FBM) random model to study the prediction of the bearing slow faults

  • This paper has presented the algorithm and model for the detection of rotating machinery weak faults in the early stage and condition trend prediction

  • In regard to predicting the equipment condition, an long-range dependence (LRD) model is introduced which previous applications are in the study of network traffic and return of assets

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Summary

Introduction

This paper applies the FBM random model to study the prediction of the bearing slow faults. The main idea of this paper is to achieve the self-similarity between the random signal and the actual signal by a stochastic model used to predict the random vibration signals which contain the fault information. The paper presents the FBM stochastic model which achieves good results applied in other fields to predict the equipment condition trends and estimate the remaining useful lifetime of bearings. This paper studies the prediction of the bearing fault development by using a FBM stochastic model. The paper is organized as follows: in Section 2, we present a method based on MED and envelope spectrum analysis to detect the early weak faults.

Incipient Fault Prediction for Bearings
Minimum
Extracting in Frequency
Experimental
Bearing
Distinguishing Equipment Weak Faults
The Fault Trend Prediction of Mechanical Equipment by FBM
FBM Model
Characteristic Analysis of FBM
Generating
10. Algorithm of generating generating an an LRD
Parameters Estimation of FBM
Predicting Fault Trends
Property of Vibration Intensity of Vibration Intensity
Result
Figures and
Findings
Conclusions

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