Predicting discharge dynamics of wet cohesive particles from a rectangular hopper using the discrete element method (DEM)

Abstract

Accurate prediction of the discharge rate from hoppers is important in many industrial processes involving the handling of granular materials. The present work investigates the parameters affecting the discharge rate of a wet cohesive system from a quasi-3-D, rectangular hopper using the discrete element method (DEM). The cohesion between the particles is described by a pendular liquid bridge force model and the strength of the cohesive bond is characterized by a Bond number. The Beverloo correlation is applied to cohesive systems by modifying the Beverloo constant as a function of Bond number. The predictions obtained from this modified correlation fit the simulation data reasonably well. In addition, the effect of hopper angle in cohesive systems is shown to follow a trend similar to cohesionless systems, where the discharge rate is insensitive to changes in hopper angle except below a critical angle (with respect to the vertical) where the discharge rate increases rapidly. This critical angle of flow decreases with increasing cohesion.