Abstract
This paper proposes a low-stress separation technology based on pre-stress effect. It connects notching and loading to take advantage of the rotating bending fatigue to achieve the cropping of metal bars. The real-time positions of the notching tool and loading hammer are calculated based on energy equivalence theory. Compared to the conventional notching method, it achieves 25.1 % reduction of cutting force in the case of AISI1045 steel bars. A testing platform is set up and the loading curve is designed to meet the requirements of deflection law and fatigue cyclic loading law. The bending stress for the minimum cutting force, crack angle and deviation under different notch parameters, and the reasonable pre-loading of different materials are determined through cropping tests and finite element simulation. Cropping results indicate that the optimized notch angle and depth are 60° and 1.5 mm, respectively.
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