Polymerization compounding of HDPE/Kevlar composites. I. Morphology and mechanical properties

Abstract

AbstractThe aim of this work is to perform the polymerization compounding to improve the properties of Kevlar/PE composites. The approach consists in involving the surface of a reinforcement in a polymerization process of a polymer to be used either as a matrix in the final composite or as a special surface treatment to enhance solid/polymer interface properties in the composite. The polymerization compounding process is illustrated here with the polyaramid fibers as reinforcements and polyethylene as a matrix. The number of active sites on the fiber surface, initially insufficient to anchor the catalyst, were increased by a hydrolysis reaction prior to the polymerization. The anchored catalyst was subsequently used to conduct the Ziegler–Natta polymerization reaction of ethylene. The modified fibers were incorporated into the polyethylene resin to produce composites at fiber concentrations as high as 15 wt%. The morphology of the fibers and the composites was tested using electron microscopy. Finally, the mechanical properties of the composites (in impact and tensile tests) were measured to characterize the properties of model composites. Polym. Compos. 27:129–137, 2006. © 2006 Society of Plastics Engineers.