Abstract

The purpose of this work was to investigate the effect of multifunctionality on material properties of synthetic polymer aerogels. For this purpose, we present the synthesis and characterization of monolithic dendritic-type urethane-acrylate monomers based on an aliphatic/flexible (Desmodur N3300), or an aromatic/rigid (Desmodur RE) triisocyanate core. The terminal acrylate groups (three at the tip of each of the three branches, nine in total) were polymerized with 2,2′-azobis(isobutyronitrile) (AIBN) via free radical chemistry. The resulting wet-gels were dried with supercritical fluid (SCF) CO2. Aerogels were characterized with ATR-FTIR and solid-state 13C NMR. The porous network was probed with N2-sorption and scanning electron microscopy (SEM). The thermal stability of aerogels was studied with thermogravimetric analysis (TGA). Most aerogels were macroporous materials (porosity > 80%), with high thermal stability (up to 300 °C). Aerogels were softer at low monomer concentrations and more rigid at higher concentrations. The material properties were compared with those of analogous aerogels bearing only one acrylate moiety at the tip of each branch and the same cores, and with those of analogous aerogels bearing norbornene instead of acrylate moieties. The nine-terminal acrylate-based monomers of this study caused rapid decrease of the solubility of the growing polymer and made possible aerogels with much smaller particles and much higher surface areas. For the first time, aliphatic/flexible triisocyanate-based materials could be made with similar properties in terms of particle size and surface areas to their aromatic/rigid analogues. Finally, it was found that with monomers with a high number of crosslinkable groups, material properties are determined by multifunctionality and thus aerogels based on 9-acrylate- and 9-norbornene-terminated monomers were similar. Materials with aromatic cores are carbonizable with satisfactory yields (20–30% w/w) to mostly microporous materials (BET surface areas: 640–740 m2 g−1; micropore surface areas: 360–430 m2 g−1).

Highlights

  • Aerogels are highly porous ultralight materials, consisting of low-density 3D assemblies of nanoparticles [1,2]

  • New synthetic polymer aerogels based on dendritic-type urethane-acrylate monomers with aliphatic/flexible or aromatic/rigid cores have been synthesized

  • They were characterized with ATR-FTIR and solid-state 13 C

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Summary

Introduction

Aerogels are highly porous ultralight materials, consisting of low-density 3D assemblies of nanoparticles [1,2]. Regarding the origin of aerogels, it was Kistler who first prepared and defined aerogels as “gels in which the liquid is replaced with a gas without collapsing the gel solid network” [3]. Aerogels have been defined more broadly as “solid colloidal or polymeric networks of particles expanded throughout their entire volume by a gas” [4,5]. Materials 2018, 11, 2249 polymeric networks of particles expanded throughout their entire volume by a gas” [4,5]. Aerogels are formed when the wet-gels areinside driedthe by turning theasolvent insidefluid the pores into a supercritical fluid are dried by turning solvent pores into supercritical that is released like a gas.

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