Abstract

Three different compositions of lanthanum cerium oxide thermal barrier coatings with varied cerium oxide (1.8CeO2, 1.9CeO2 and 2.0CeO2) compositions were synthesized and plasma sprayed to achieve free-standing coatings. The phase stability studies showed that the coatings are stable at 1400 °C after 100 h. The high-temperature corrosion was performed in the presence of sulfate-vanadate (50 wt%Na2SO4+50 wt%V2O5) at 1000 °C for 4 h. The result depicts LaVO4 as the major corrosive product formed in all three compositions along with CeVO4, LaCeVO4 and CeO2. The hot corrosion test result gives information that the composition of CeO2 greatly influences the hot corrosion resistance. The increase in CeO2 percentage increases the resistance against the infiltration of molten sulfate-vanadate compounds. This investigation provides a feasible way to understand the coating composition for better hot corrosion resistance in sulfate-vanadate mixtures.

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