Phase evolution and heavy metal solidification of cement desulphurized electrolytic manganese residue composite cementitious system under steam curing conditions based on thermodynamic simulation

Abstract

The mechanical properties and microstructure of desulphurized electrolytic manganese (D-EMR) cement mortar under steam curing at 80 °C for 7 h and 7 days and standard curing for 3 days and 28 days were studied. The hydration products, microstructure and pore distribution were studied by Quantitative X-ray diffraction analysis (QXRD), scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDS), thermogravimetric-differential thermal analysis (TG-DTA) and backscattered electron (BSE). At the same time, the evolution of hydration products with age and the existence form of heavy metals under different curing conditions were simulated by GEMS thermodynamics. The results show that steam curing can promote the hydration reaction of cement and the secondary hydration of D-EMR. With the extension of steam curing time, the mechanical properties of the early stage are significantly improved. At a D-EMR content of 15 %, the compressive strength of D-EMR cement mortar after steam curing for 7 days is 1.15 times that of the control group under the same conditions, and the content of calcium hydroxide (CH) is 65.91 % of the control group. Steam curing can significantly improve the degree of C3S hydration of cement clinker and the secondary hydration of D-EMR, and increase the degree of polymerization of hydrated calcium silicate (C-S-H) gel. In addition, thermodynamic simulation showed that when the pH value was greater than 7.5, Mn2+ was mainly stable in the form of Mn(OH)2, MnOOH and Mn3O4, and there was no leaching risk. This will provide theoretical support for the use of D-EMR as a new type of supplementary cementitious material (SCM).