Perfection of technology and equipment for heating of steel ladles lining at horizontal stands

Abstract

To change or repair sliding gates, steel ladles are installed in horizontal position, in which they are heated to keep a working temperature of lining. Peculiarities of a steel ladle heating in horizontal position considered. Description of the lining heating process presented, necessity of elaboration a method of its numeral simulation justified. The method should enable to make studies of influence of various methods of burner location on the ladle cover and torch parameters on efficiency of heating for a particular ladle and time available for the heating. A method of mathematical simulation of heat- and mass-exchange processes of lining heating in nonstationary conditions described. Based on examples of various variants of torch power calculation, dynamics of a ladle walls heating was shown. Results of calculation of temperature distribution over a ladle lining presented, as well as the map of gases flow in the ladle volume for various parameters of torch and heating process stages. Taking into consideration, that calculation costs related to simulation of nonstationary ladle heating are very high, a simplified one-dimensional model of calculation of lining heating process was elaborated. In the model correction factors are used, obtained as a result of numeral simulation. The model enables to make calculations in real time conditions and to use them for control at a practical steel ladle heating in horizontal position at a modern automized heating facility.