Abstract

Magnesium metal matrix composites (Mg MMCs) possess relatively more favorable mechanical properties than Mg alloys because they add reinforcements, such as small particles, short fibers, or continuous fibers, into the matrix. This study investigated the influence of adding different sizes and percentages of silicon carbide particles (SiCp) for manufacturing AZ61/SiCp Mg alloy composite extrusion plates on the mechanical properties of SiCp. We also examined the impact and discussed the evolution of microstructures, changes of material strength, ductility, formability, and other mechanical properties caused by a subsequent annealing treatment after plate extrusion. The results showed that the mechanical properties of plates can be improved by adding reinforcement particles. The effects of grain refinement were as follows: the smaller the size of the reinforcement particles, the greater the enhancement of mechanical properties. Among them, the AZ61/1 wt % SiCp/50 nm MMC plate had relatively excellent mechanical properties. Specifically, the ultimate tensile strength, yielding strength, ductility, hardness, and grain size of the plate were 331 MPa, 136.4 MPa, 43.1%, 62 HV, and 3.3 μm, respectively. Compared with SiCp-free Mg MMC plates, these properties of the AZ61/1 wt % SiCp/50 nm MMC plate were enhanced (or refined) by 6.4%, 3.4%, 83.4%, 2%, and 13.2%, respectively; by contrast, formability decreased by 9.1%.

Highlights

  • Magnesium (Mg) alloys were widely used in the 1950s and 1960s in the aerospace and automotive industries

  • Mg alloys have not been used for critical applications because of their inferior mechanical properties, high manufacturing cost, and unfavorable formability at room temperature compared with other engineering materials [1,2,3,4]

  • The The results indicate that the strength and the AZ61/silicon carbide particles (SiCp) results indicate thatultimate the ultimate strength yield strength of theofannealed extruded platesplates

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Summary

Introduction

Magnesium (Mg) alloys were widely used in the 1950s and 1960s in the aerospace and automotive industries (e.g., the B-37 airplane and Volkswagen “Beetle”). Mg alloys have gained more recognition as a structural material for lightweight applications because of their low density, high stiffness-to-weight ratio, favorable castability, shock absorption, and excellent damping. Mg alloys have not been used for critical applications because of their inferior mechanical properties, high manufacturing cost, and unfavorable formability at room temperature compared with other engineering materials [1,2,3,4]. Metal matrix composite (MMC) materials are some of the most widely known composites, but widespread engineering application of MMC materials has been met with resistance because of their unfavorable machining characteristics, in particular excessive tool wear and inferior surface finish, despite

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