Particle distribution from in‐plane resin flow in a resin transfer molding process

Abstract

In liquid composite molding (LCM) processes such as resin transfer molding (RTM), particle distribution can be problematic as the particle fillers can be filtered by the reinforcement fibers during the resin infusion process. In this paper, the filtration of alumina and silica nanoparticles in the production of aramid fiber epoxy composites is characterized. The laminates are produced by in‐plane RTM and the effects of selected process variables on the laminate particle distribution are investigated. The objective is to evaluate the assumption that nanoparticles due to their small physical size inherently do not filter in resin infusion processes. The nanosilica particles are found to effectively not filter, while the nanoalumina particles are much more sensitive to filtration as they formed micro‐scale agglomerates as small as a few microns in size prior to injection. The filtration behavior follows a simple theoretical model for micro‐scale particle filtration, already existing in the literature. For the filtration sensitive particles, it was found that the filtration is influenced by the preform fiber volume content. Other common process variables such as resin viscosity, particle concentration in the injected resin, and saturated resin flow time (resin overflow volume) are found to be filtration independent and do not change the filtration behavior. POLYM. ENG. SCI., 59:22–34, 2019. © 2018 Society of Plastics Engineers