Palladium supported over carbon nanotubes catalytic system for green diesel production

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Palladium supported over carbon nanotubes catalytic system for green diesel production

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The depletion of fossil fuels and their environmental impact necessitate sustainable alternatives. Green diesel, a biofuel with a chemical structure similar to conventional diesel, has gained traction as a viable alternative. This study explores the development of a cost-effective catalyst for green diesel production using deoxygenation. Deoxygenation refers to a broad class of chemical reactions where oxygen atoms are stripped from a molecule. This research employed abundant Indonesian natural zeolite (NZ) as a catalyst support, impregnated with non-noble metals, nickel (Ni), and copper (Cu). The investigation revealed that the NiCu/NZ catalyst achieved the highest oleic acid conversion (90.40%) and green diesel yield. The product distribution, ranging from C15 to C18 hydrocarbons, reflects the moderate acidity of the catalyst, promoting diverse cracking patterns compared to highly acidic catalysts. Additionally, the high specific surface area of NZ facilitates the conversion and good product distribution. Furthermore, the optimization process demonstrated that increasing hydrogen pressure during deoxygenation enhances both conversion rate and green diesel production.

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Traditional green diesel production from used cooking oils faces challenges in H2 supply and carbon loss as CO2. This study presents a novel hydrogen-free deoxygenation process via cross-metathesis between fatty acids/FAMEs and bio-ethylene under atmospheric pressure as an alternative sustainable solution. The carboxyl end group was removed as CO and blue hydrogen, bearing the hydrocarbons as green diesel, sustainable aviation fuel (SAF), and bio-naphtha. Bifunctional WO3/SiO2 was prepared and characterized by XRD, XANES, EXAFS, DR-UV, and Raman. Lewis site (W = O) promotes the formation of ketene intermediate that undergoes cross-metathesis with ethylene over tungsten carbene (WCH2) sites, yielding a C16-ene majority with trace amounts of C17-ene. Smaller hydrocarbons (<C15) are obtained as minor components from decarbonylation, hydrogen transfer, and cracking. The increased contact time (27-106g h/mol) at 460°C results in increased conversion (30%-87 %), green diesel (12%-57%), SAF (3.5%-12.7%), and bio-naphtha (1.3%-5.3%). Optimal green diesel production of 2.92 h⁻¹ with 73% selectivity can be achieved at 480°C. SAF and bio-naphtha yields can be tuned by varying temperature from 460 to 500°C. This provides a sustainable pathway for renewable liquid fuels without an external hydrogen supply.

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