Oxygen availability and catalytic performance of NaWMn/SiO2 mixed oxide and its components in oxidative coupling of methane

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Oxygen availability and catalytic performance of NaWMn/SiO2 mixed oxide and its components in oxidative coupling of methane

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The paper presents the research results obtained in the process of oxidative coupling of methane, in which unpurified biogas was used as the feedstock. Biogas obtained from two kinds of biomass materials, i.e., plant materials (potato and beet pulp, Corn-Cob-Mix—biogas 1) and animal waste (waste from fish filleting—biogas 2) was considered. The influence of temperature, the ratio of methane/oxygen and total flows of feedstock on the catalytic performance in oxidative coupling of methane process was investigated. Comparative tests were carried out using pure methane and a mixture of methane-carbon dioxide to simulate the composition of biogas 2. The process was carried out in the presence of an Mn-Na2WO4/SiO2 catalyst. Fresh and used catalysts were characterised by means of powder X-ray diffraction, X-ray photoelectron spectroscopy, and low-temperature nitrogen adsorption techniques. In oxidative coupling of methane, the type of raw material used as the source of methane has a small effect on methane conversion (the differences in methane conversion are below 3%), but a significant effect on the selectivity to C2. Depending on the type of raw material, the differences in selectivity to C2 reach as high as 9%. However, the Mn-Na2WO4/SiO2 catalyst operated steadily in the tested period of time at any feedstock composition. Moreover, it was found that CO2, which is the second main component of biogas in addition to methane, has an effect on catalytic performance. Comparative results of catalytic tests indicate that the CO2 effect varies with temperature. Below 1073 K, CO2 exerts a small poisoning effect on methane conversion, while above this temperature the negative effect of CO2 disappears. In the case of selectivity to C2+, the negative effect of CO2 was observed only at 1023 K. At higher temperatures, CO2 enhances selectivity to C2+. The effect of CO2 was established by correlating the catalytic results with the temperature programmed desorption of CO2 investigation. The poisoning effect of CO2 was connected with the formation of surface Na2CO3, whose concentration depends on temperature.

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A reactor with dual catalyst beds was proposed for the direct improvement of methane productivity to C2 hydrocarbons. In this bed configuration, methane was converted to ethane and ethylene over lithium supported magnesium oxide as a primary catalytic bed. The reaction tests were performed in the presence of CaO–ZnO catalysts as the secondary bed to convert the methane residue into ethane and ethylene. Both Li/MgO and CaO–ZnO catalysts were prepared by the wet impregnation method, tested in the dual fixed bed quartz reactor and characterized by BET, XRD, scanning electron microscopy and temperature programmed desorption of carbon dioxide. Catalytic activity tests were carried out at different temperatures ranging from 675 to 825 °C. The influence of CaO–ZnO supplementation as a secondary bed and its composition on total catalytic performance for oxidative coupling of methane was studied by changing Zn/Ca ratio. The effects of secondary bed dilution with quartz and mixed bed configuration on reaction productivity were also investigated. The experimental results showed that this supplementation could improve total yield toward C2 production.

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Na-Mn-W/SiO2 catalysts were prepared and their catalytic performance for oxidative coupling of methane (OCM) was evaluated in a stainless-steel microreactor at elevated pressure. The results show that a CH4 conversion of 15.1% with a C2+ selectivity of 71.8% was obtained under 750oC, 1.0×105h-1 GHSV, CH4/O2 ratio of 8 and 1.0 MPa. Moreover, 17.3% CH4 conversion with 51.6% C2 selectivity and 23.6% C3-C4 selectivity was obtained under 750oC, 2.0×105h-1 GHSV, CH4/O2 ratio of 8 and 1.0 MPa.

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STURCTURAL FLEXIBILITY UNDER OXIDATIVE COUPLING OF METHANE; MAIN CHEMICAL ROLE OF ALKALI ION IN [MN+(LI, NA, K OR CS)+W]/SIO2 CATALYSTS
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Oxidative coupling of methane has been studied over (Mn+A+W)/SiO2 catalysts in a continuous–flow micro reactor, where A represents an alkali ion of Li, Na, K or Cs having different weight percents. The main aim of this study is to find the role of alkali ions in interaction between Mn and W species with SiO2 to make a proper structure for catalyzing oxidative coupling of methane (OCM) reaction. The catalysts were characterized by XRD, SEM, FTIR, TPR and also the electrical conductivity was measured in air and under OCM reaction. It was found that for the formation of crystallized catalyst, the amount of alkali ion should be such that the catalyst containing tungsten transforms into A2WO4. Using a smaller amount of alkali ions does not result in crystalline catalyst by calcination under the same condition of temperature and atmosphere. However, under the OCM reaction condition the catalyst gradually turns into a crystalline structure and its catalytic performance, i.e. conversion and selectivity, for the OCM reaction is almost similar to the (Mn+A2WO4)/SiO2 catalyst. The transformation of the catalyst containing alkali ions from amorphous to crystalline one indicates a kind of structural flexibility of the catalyst under OCM atmosphere. The structural flexibility of the catalyst under the OCM reaction is considered to be the main chemical role of the alkali ions.

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