Abstract

A coherent precipitate formed in a metallic alloy is of importance in its strengthening mechanism, owing to dislocation/precipitate interaction. Therefore, the present study investigated the effect of <001> rod-shaped precipitates on misfit hardening in aluminium alloys by means of parametric dislocation dynamics simulation based on Green’s function method. The simulation results revealed that the topological evolution of the dislocation microstructure is greatly influenced by local internal stress around the <001> rod precipitate. The strong orientation dependence of misfit hardening was observed for the gradients of the stress–strain curves and their maximum shear stresses, where the difference in the maximum stress values amounted to 30%. The strong and weak hardening behaviours associated with the internal stress of <001> rod precipitates were implemented in terms of the energy associated with the dislocation motion.

Highlights

  • Precipitation hardening is an effective approach to improve the mechanical properties of metallic alloys, where the interaction of dislocation with the precipitate results in the higher stress level needed to bypass a precipitate

  • The above hardening mechanisms and their temperature dependencies by the shearable and non-shearable precipitates were extensively studied in aluminium alloys in the past [1,2], which are extremely important for the prediction of macroscopic elasto-plastic deformation in the engineering process [3]

  • The aim of the present study is to investigate the effect of geometry and orientation of the rod precipitate on the misfit hardening behaviour by means of dislocation dynamics simulation

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Summary

Introduction

Precipitation hardening is an effective approach to improve the mechanical properties of metallic alloys, where the interaction of dislocation with the precipitate results in the higher stress level needed to bypass a precipitate. In the case of the lattice mismatch, the elastic field caused by the misfitting precipitate is not influenced by plastic deformation (Eshelby inclusion problem). The linear work hardening by non-deformable particles was discussed in terms of the Eshelby inhomogeneity problem by Tanaka and Mori [6] and strengthening associated with the dislocation arrangement around the θ0 plate precipitates in the Al–Cu alloy was reported by Russell and Ashby [2]. Even in the case of shearable precipitates, the formation of an Orowan loop was found in the vicinity of the θ” platelet (GP-II zone) in the Al–Cu alloy by micropillar compression tests [8] These pieces of evidence strongly suggest the importance of internal stress in the dislocation motion around the misfitting precipitate. Maximum strengthening levels for age-hardened aluminium alloys were achieved by densely distributed fine misfitting precipitates

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