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Optimizing open-pit design for ore and ferronickel sales schemes: Economic and environmental considerations from a nickel laterite mine in Southeast Sulawesi, Indonesia

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ABSTRACT This study evaluated the optimization of open-pit design at a nickel mining site. Two sales schemes were assessed: direct nickel ore sales and processed ferronickel sales. The Lerchs-Grossman algorithm was implemented. Technical and economic parameters, stripping ratio, selling price, and mining costs were used to evaluate the net value and reserve distribution. The ore sales scheme yielded 2.4 times more reserves than the ferronickel scheme; however, the ferronickel scheme produced a net value that was 1.9 times higher, as the ferronickel scheme had a higher nickel (Ni) content.

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  • 10.52783/jisem.v10i48s.9544
Net Present Value Optimization Approach for Nickel Laterite Open Pit Mines at Southeast Sulawesi, Indonesia
  • May 18, 2025
  • Journal of Information Systems Engineering and Management
  • Bayu S.P Soemarsoem

Introduction: The optimization of the mine boundary is crucial for maximizing profitability in open-pit mining operations. This study focuses on determining the optimal mine boundary for PT Makmur Lestari Primatama (MLP) in Southeast Sulawesi, Indonesia, using a Discounted Cash Flow (DCF) analysis to maximize the Net Present Value (NPV). The analysis incorporates the economic factors affecting mining, such as ore tonnage, nickel grade, market prices, and mining costs. Objectives: The primary objective of this study is to determine the most economically viable pit design for MLP’s nickel laterite mining project by utilizing the Lerch-Grossmann pit optimization algorithm. Additionally, the study aims to assess the sensitivity of the project’s viability to fluctuations in ore prices and mining costs through a detailed sensitivity analysis. Methods: This research employs the Lerch-Grossmann pit optimization algorithm to generate multiple pit designs and calculate their respective NPVs. An economic model incorporates key parameters, including ore tonnage, nickel grade, market prices, and mining costs. A spreadsheet-based NPV model is used to conduct sensitivity analysis, assessing the impact of varying ore prices and mining costs on the project’s financial performance. Results: The results demonstrate that pit OPT_07 remains economically viable, even under fluctuating market conditions, with variations of up to 30% in ore prices and mining costs. This analysis highlights the robustness of the selected pit design in managing market uncertainties, emphasizing its economic sustainability in the face of external financial fluctuations. Conclusions: The NPV-based optimization approach significantly contributes to enhancing the economic sustainability of nickel laterite mining. The study introduces a novel method to optimize mining operations by combining the Lerch-Grossmann algorithm with NPV-based economic modeling and sensitivity analysis. This approach not only maximizes profitability but also assists in managing financial risks associated with market fluctuations. The methodology can be applied to other nickel laterite mines, offering valuable insights for strategic decision-making in mine planning and enhancing overall profitability and risk management.

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  • Research Article
  • Cite Count Icon 4
  • 10.1088/1757-899x/875/1/012050
Sensitivity Analysis of Net Present Value due to Optimal Pit Limit in PT Ceria Nugraha Indotama, Kolaka Regency, Southeast Sulawesi Province
  • Jun 1, 2020
  • IOP Conference Series: Materials Science and Engineering
  • A V Anas + 4 more

PT Ceria Nugraha Indotama is planning to open a new mining site in Lapaopao Block area. In order to determine the most profitable pit design on this new area, pit limit optimization is required. Pit limit is optimized by considering economic parameters, geotechnical parameters, and production target. The optimal pit limit generates the highest Net Present Value (NPV) which is affected by economic parameters. The objective of this research is to analyse the NPV sensitivity of pit due to the changes of economic parameters namely mining cost, processing cost, and selling cost by using sensitivity analysis. Data used in this research were drill hole, ore and waste density, slope geometry, production target. The planned production target, ore price, recovery factor, dilution factor, mining cost, processing cost, and selling cost. The analysis results showed when mining costs increased by 20%, NPV decreased from $2,407,032 to $1,683,430 and when mining costs decreased by 20%, NPV increased from $2,407,032 to $3,130,635. When processing cost increased by 20%, NPV decreased from $2,407,032 to $2,133,523 and when processing cost decreased by 20%, NPV increased from $2,407,032 to $2,680,542. When selling cost increased by 20%, NPV decreased from $2,407,032 to $1,995,755 and when selling cost decreased by 20%, NPV increased from $2,407,032 to $2,818,310. It indicated that the economic parameters significantly affect the NPV and most sensitive to the mining cost parameter changes.

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This study investigates the influence of bedrock on nickel (Ni) content in laterite deposits in the Lameruru Region, Langgikima District, North Konawe Regency, Southeast Sulawesi Province, Indonesia. The research area is dominated by ultramafic rocks, which are potential sources of laterite nickel. The study employs literature review, field surveys for lithological data collection and representative sampling, petrographic analysis to determine mineral composition and rock types, and geochemical analysis using X-Ray Fluorescence (XRF) to determine nickel content in the rocks. The results show that the bedrock in the study area consists of harzburgite and olivine pyroxenite. Harzburgite, occupying approximately 72.72% of the area, is composed of 54-78% olivine, 15-45% orthopyroxene, 6% clinopyroxene, and accessory minerals, while olivine pyroxenite, occupying about 27.28% of the area, is composed of 27% olivine, 49% orthopyroxene, 17% serpentine, and 7% spinel. Geochemical analysis reveals that harzburgite has higher Ni content (0.10-0.16%) compared to olivine pyroxenite (0.03-0.10%). The distribution of Ni in the bedrock and saprolite is directly proportional, with higher Ni content in harzburgite in both zones. The study concludes that the type of bedrock greatly influences the nickel content in laterite deposits, with harzburgite having a higher Ni content due to its higher percentage of olivine minerals, which are the main hosts of nickel in ultramafic rocks.

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  • A Bascetin

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  • Research Article
  • Cite Count Icon 1
  • 10.36802/jnanaloka.2023.v1-no01-1-6
Calculation of Laterite Nickel Resources Using the Inverse Distance Weighting Method at PT Genba Multi Mineral in Morowali Regency
  • Mar 31, 2023
  • JNANALOKA
  • La Ode Muh Yazid Amzah + 3 more

Resource estimation plays a significant role in determining the quantity and quality of a deposit. In nickel laterite mining, estimation is needed to be able to calculate resources before the mining process takes place. This research was conducted to determine the nickel laterite resources at PT Genba Multi Mineral. In this research, the determination of nickel laterite resource estimation using the Inverse Distance Weighting (IDW) method. Based on the estimation of nickel laterite resources using the IDW method. The estimation of nickel laterite resources was carried out in the saprolite zone with the Cut of Grade (COG) used, namely Ni content ≥ 1.6% with a density of 1.5 tons/m3 obtained a resource tonnage of 233,738 tons with an average Ni content of 1.81%.

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Elements of the quality management in the materials’ industry
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  • AIP conference proceedings
  • Adrian Ioana + 3 more

The criteria function concept consists of transforming the criteria function (CF) in a quality-economical matrix math MQE. The levels of prescribing the criteria function was obtained by using a composition algorithm for three vectors: T̄ vector – technical parameters’ vector (ti); Ē vector – economical parameters’ vector (ej) and P̄ vector – weight vector (p1). For each product or service, the area of the circle represents the value of its sales. The BCG Matrix thus offers a very useful map of the organization’s service strengths and weaknesses, at least in terms of current profitability, as well as the likely cash flows.

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  • ˜The œEuropean Proceedings of Social & Behavioural Sciences
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Problem Statement: This paper shows an original method for aluminum’ making optimization. This method is based on the analysis of the functional and technological performances of specific furnaces.Research Questions: The main research question of our article is: what are the best research methods for aluminum industry optimization?Purpose of the Study: The main purpose of the Study is optimization of aluminum industry.Research Methods: The main research methods are: The principle of analogy – consists in observing and analysing competently the modelated reality, using both analogy with other fields of research and logical homology, the modelated subject definition, the effiency criterias definition, making the options, choices evaluating, choosing the final solution.Findings: The main findings of our study are: mathematical modeling of the aluminum’s technological processes for the optimization of the functional and technological performances of this complex unit is based on many specific principles, the modeling system’s central element of the aluminum’ technological processes conceived consists of the system’s criteria function.Conclusions: The mathematical model of prescribing the criteria function concept consists of transforming the Criteria Function (CF) in Quality-Economical Matrices (MQE). The levels of prescribing the criteria function can be obtained by using a composition algorithm for three vectors: T vector – technical parameters’ vector (ti) E vector – economical parameters’ vector (ej) P vector – weight vector (p1).

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