Abstract
The main aim of the present investigation is to achieve the good relationship between the friction surfacing process parameters and the process response that can be utilized for AA6063 aluminum material coating on the mild steel. To optimize the process parameters Factorial experimental design approach was implemented in this study. Rotational speed of the Consumable rod, axial load and substrate traverse speed parameters were predominantly influencing the friction surfacing process response. After the Experimental results analysis it was concluded that the sound coating was developed at (i) high rotational speed and with low axial load and traverse speed (ii) lower rotational speed and with higher axial load, traverse speed.
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