Optimisation of the performance of alkali-activated mortars using CDW binders from different sources

Abstract

This study investigates the fresh-state properties and the hardened-state physical and mechanical properties of a total of 64 alkali-activated mortars incorporating different wastes as binders, such as fly ash (FA), recycled concrete (RC), recycled brick (RB), and recycled tile (RT). These waste materials were activated using sodium hydroxide (NaOH) and sodium silicate (Na2SiO3). Linear regression analysis was employed to evaluate the impact and significance of Na2O concentration (9 % or 15 %), modulus of silica (0.5 or 1), curing time in the oven (24 or 48 h), and temperature (50 °C or 70 °C) on the properties of the mortars. The results, analysed using ANOVA, indicate that all properties were affected by these parameters, except for the initial curing time in the oven for mortars made with construction and demolition waste (CDW), which showed no significant differences between periods of 24 and 48 h. Compared to mortars produced with RC, the contribution of these parameters to mechanical properties was more prominent in the mixes with RT and RB. The highest compressive strength at 28 days, for the mortars with CDW binders, was obtained by incorporating RT with 12 % of Na2O, modulus of silica of 1 and 70 °C for 48 h of initial curing, reaching 12.5 MPa. This value is 2.1 times higher than the strength obtained in mixes with RB or RC. The results also show that the performance of the mortars is highly related to the reactivity of the waste material (mortars with RT performed better) and prove that each raw material has its own optimum criterion.