Abstract
The resistance projection welding process for weld nuts has several parameters to reach good joint quality. In this study, three welding parameters were chosen, such as electrode force, welding period and welding current to examine the process. Design of experiments was prepared to optimize the conditions. The three above mentioned parameters were changed systematically with Response Surface Method, where the linear and the quadratic effects of the parameters can be estimated. During the experiments three output parameters, such as ultimate torque, weld spatter and inspection of screw were determined, and optimization were performed for the resistance projection welding process of the weld nut
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