Numerical modeling of an outdoor unit heat exchanger for residential heat pump systems with nonuniform airflow and refrigerant distribution

Abstract

Multirow finned tube heat exchangers have been extensively used as an outdoor unit in heat pump applications. Several factors, including nonuniform airflow distribution, refrigerant circuitry arrangement, fin and tube configurations, and operating conditions, have a significant influence on its thermohydraulic performance. For accurate outdoor unit heat exchanger modeling and analysis, developing a robust and experimentally validated numerical model reflecting the influence of realistic nonuniform airflow and refrigerant distribution is necessary. This paper presents a general-purpose numerical model, implemented in MATLAB, for a multirow finned tube heat exchanger using a tube-by-tube modeling approach based on the log mean enthalpy difference method. State-of-the-art heat transfer and pressure drop correlations are used for each refrigerant-side's flow regime and airside fin configuration. An alternative iteration loop is also incorporated to solve the complex circuitry of the heat exchanger under wet conditions. Simulation results of the current model yield consistent and more real heat transfer, pressure drop, and temperature contours using nonuniform airflow velocity profiles than those of the simplified models that assumed uniform airflow. Therefore, higher accuracy of the performance evaluation for complex refrigerant circuitry was achieved. Furthermore, current model is able to identify the exit vapor quality that allows proper selection of tubes and mass flow rates to avoid unnecessary superheat or sub cooling. The model is also validated with available experimental data, and the maximum error is within ±10.0%.