Abstract

Modeling the fuel injection process in modern gasoline direct injection engines plays a principal role in characterizing the in–cylinder mixture formation and subsequent combustion process. Flash boiling, which usually occurs when the fuel is injected into an ambient pressure below the saturation pressure of the liquid, is characterized by fast breakup and evaporation rates but could lead to undesired behaviors such as spray collapse, which significantly effects the mixture preparation. Four mono–component fuels have been used in this study with the aim of achieving various flashing behaviors utilizing the Spray G injector from the Engine Combustion Network (ECN). The numerical framework was based on a Lagrangian approach and was first validated for the baseline G1 condition. The model was compared with experimental vapor and liquid penetrations, axial gas velocity, droplet sizes and spray morphology and was then extended to the flash boiling condition for iso–octane, n–heptane, n–hexane, and n–pentane. A good agreement was achieved for most of the fuels in terms of spray development and shape, although the computed spray morphology of pentane was not able to capture the spray collapse. Overall, the adopted methodology is promising and can be used for engine combustion modeling with conventional and alternative fuels.

Highlights

  • Gasoline direct injection (GDI) engines have penetrated the automotive market at a high rate in the past decade

  • The aim of this study is to develop a comprehensive spray model validated for the Spray G baseline condition (G1) and extended to cold flash boiling conditions

  • The numerical spray model was first validated for the Spray G baseline condition (G1)

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Summary

Introduction

Gasoline direct injection (GDI) engines have penetrated the automotive market at a high rate in the past decade Significant advantages, such as increased efficiency, lower knocking tendency, volumetric efficiency enhancement, and improved transient response have diverted the research focus from the well–known port fuel injection (PFI) towards GDI systems [1,2,3]. Flash boiling, when the fuel is ejected in a superheated state into the cylinder, has been characterized with an intense atomization phase and high plume–to–plume interaction in multi–hole injectors [7] This phenomenon usually occurs at engine part load operation, where the in–cylinder pressure decreases below that of the fuel saturation pressure, leading to vapor bubble formation and liquid disintegration [8]. Air-entrainment is enhanced and the fuel exits the nozzle with a wider angle which further promotes the air–fuel mixing process

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