Nano-Composite manufacturing using the Electro-Orientation method of Micro/Nano-Particles in a liquid polymer with mechanical characteristics analysis

Abstract

A new technology for manufacturing micro/nano composites by utilizing an electric field to fabricate particle orientations in a polymer liquid state is developed and its thermo-mechanical properties are tested. This method allows the manipulation of the local orientation of the submerged micro/nano size particles in a liquid matrix. The study demonstrates that the technology is able to locally manipulate the particle orientation and applicable diverse metal/non-metal inclusions in a polymer matrix. The theoretical background of this process includes the dielectrophoresis, diploe moment, and electrophoresis of particles in a polymer matrix. Electrophoresis is an important phenomenon in the orientation of non-spherical particles in a continuous phase. Attempts were made to distribute several types of metal and non-metal particles in a liquid epoxy, in order to test the effects of electrophoresis under an electric field; the rotation and alignment of the particles were clearly observed and pictures were taken. The mathematical models of the kinetic movements caused by the electrophoretic force are also presented here. The results obtained from the experiment indicate the effectiveness of the proposed method and validate the suggested mathematical models, including all of the expanded manipulation.