Abstract
To increase the power density of motors in a wide range of fields from home appliance to power industry, we proposed two new high thermal conductive insulation systems for the motors. They were a glass cross insulation system and a resin coated insulation system without forced cooling devices such as a cooling fan. Their thermal and insulation characteristics were measured and analyzed, and optimum thermal conductive structures for claw teeth motors were discussed through robust design and thermal network analysis. Experiment on prototype motors with the highest thermal conductive epoxy resin (5 W/mK) and the proposed systems, revealed that the temperature rise of motor coils was decreased; their temperature reached 73 % of that of the motor coils with standard insulation and normal resin (0.6 W/mK). Furthermore, partial discharge inception voltage (PDIV) and breakdown voltage (BDV) were measured, and we verified that resin coated insulation motors could withstand as high a voltage as normal insulation motors.
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