Abstract
The Ti-6Al-2Sn-4Zr-2Mo alloy was machined using the wire electrical discharge machining (WEDM) method in this research. The consequences of input values like pulse on duration, wire tension, and wire feed on metal removal rate (MRR) and surface roughness (SR) have indeed been observed. After conducting 27 experiments using Taguchi’s L27 type of research technique, empirical designing and analysis of variance (ANOVA) were performed. For process optimization, the Taguchi technique, which is based on the grey relational analysis approach, is used. The results show that a material removal rate of 0.293 mm3/min was obtained with factors of 10 µs pulse on duration, 7 m/min of wire feed, and 12 g of wire tension (the higher the better), and surface roughness of 2.129 µm was obtained with factors of 6 µs pulse on duration, 3 m/min of wire feed, and 8 g of wire tension (the lower the better). The percentage of errors between results obtained and grey relational analysis (GRA) predicted results varies around 6%. Wire electrical discharge machining with Ti-6242 alloy to optimum conditions resulted in better MRR and surface integrity with good surface finish and integrity as evidenced by a substantial reduction in the crack formation, lumps, and accumulated surfaces.
Highlights
Wire EDM, known as a wire-cutting method, is a form of electrical discharge machining (EDM) that uses an electrical discharge to erode the material
analysis of variance (ANOVA) was used to inspect the impact of cutting factors of wire electrical discharge machining (WEDM) on the surface integrity and material removal rate
Conclusions e experimental investigation on Wire EDM of Ti-6Al2Sn-4Zr-2Mo has been completed by copper wire of 0.25 mm. e following conclusions were drawn
Summary
Multiresponse Optimization of Wire Electrical Discharge Machining Parameters for Ti-6Al-2Sn-4Zr-2Mo (α-β) Alloy Using Taguchi-Grey Relational Approach. E Ti-6Al-2Sn-4Zr-2Mo alloy was machined using the wire electrical discharge machining (WEDM) method in this research. E consequences of input values like pulse on duration, wire tension, and wire feed on metal removal rate (MRR) and surface roughness (SR) have been observed. The Taguchi technique, which is based on the grey relational analysis approach, is used. Wire electrical discharge machining with Ti-6242 alloy to optimum conditions resulted in better MRR and surface integrity with good surface finish and integrity as evidenced by a substantial reduction in the crack formation, lumps, and accumulated surfaces
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